Installation (from 07/2011)
1NZ-FE LUBRICATION: OIL PUMP (for Hatchback): INSTALLATION
1. INSTALL OIL PUMP ASSEMBLY
(a) Install 2 new O-rings onto the 2 locations as shown in the illustration.
(b) Apply seal packing to the oil pump assembly, cylinder head and cylinder block as shown in the illustration.
Text in Illustration
Seal packing:
Water pump part Toyota Genuine Seal Packing 1282B, Three Bond 1282B or equivalent
Other part Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
NOTICE:
* Remove any oil from the contact surfaces.
* Install the oil pump assembly within 3 minutes and tighten the bolts and nut within 15 minutes of applying seal packing.
* Do not expose the seal to engine oil for at least 2 hours after the installation.
(c) Align the keyway of the oil pump rotor with the rectangular portion of the crankshaft, and slide the oil pump into place.
(d) Install the oil pump assembly with the 15 bolts and the nut. Tighten the bolts and nut uniformly in several steps.
bolt A - Torque : 32 Nm (326 kgf-cm, 24 ft-lbf)
bolt B - Torque : 11 Nm (112 kgf-cm, 8 ft-lbf)
bolt C - Torque : 11 Nm (112 kgf-cm, 8 ft-lbf)
nut D - Torque : 24 Nm (245 kgf-cm, 18 ft-lbf)
bolt E - Torque : 24 Nm (245 kgf-cm, 18 ft-lbf)
NOTICE:
After installing the oil pump assembly, install the mounting bracket and water pump within 15 minutes.
HINT
Each bolt length is as follows.
A: 30 mm (1.181 in.)
B: 35 mm (1.378 in.)
C: 20 mm (0.787 in.)
E: 14 to 20 mm (0.551 to 0.787 in.), Double ended bolt
2. INSTALL TRANSVERSE ENGINE ENGINE MOUNTING BRACKET
(a) Install the transverse engine engine mounting bracket with the 4 bolts.
Torque : 55 Nm (561 kgf-cm, 41 ft-lbf)
3. INSTALL WATER PUMP ASSEMBLY Installation (from 07/2011)
4. INSTALL WATER PUMP PULLEY Installation (from 07/2011)
5. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY Installation (from 07/2011)
6. INSTALL CRANKSHAFT POSITION SENSOR Installation (from 07/2011)
7. INSTALL CRANKSHAFT DAMPER SUB-ASSEMBLY
(a) Align the pin hole of the crankshaft damper with the pin and install the crankshaft damper sub-assembly.
(b) Provisionally install the bolt.
(c) Using 2 SST, tighten the bolt while holding the crankshaft damper sub-assembly.
SST : 09213-14010
91651-60865
SST : 09330-00021
Torque : 128 Nm (1305 kgf-cm, 95 ft-lbf)
NOTICE:
Check the SST installation positions when installing them, to avoid the SST fixing bolts from coming into contact with the oil pump assembly.
8. INSTALL ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH
(a) Install the engine mounting insulator sub-assembly RH with the 4 bolts and 2 nuts.
Torque : 52 Nm (530 kgf-cm, 38 ft-lbf)
9. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY Installation (from 07/2011)
10. INSTALL FUEL VAPOR FEED HOSE ASSEMBLY Installation (from 07/2011)
11. INSTALL VENTILATION HOSE Installation (from 07/2011)
12. INSTALL NO. 1 IGNITION COIL
Installation (from 07/2011)
13. INSTALL GENERATOR ASSEMBLY
Installation (from 07/2011)
14. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)
15. ADD ENGINE OIL Service and Repair
16. ADD COOLANT Service and Repair
17. INSPECT ENGINE OIL LEVEL Testing and Inspection
18. INSPECT FOR OIL LEAK
19. INSPECT FOR COOLANT LEAK Testing and Inspection
20. INSTALL ENGINE UNDER COVER LH
21. INSTALL ENGINE UNDER COVER RH
22. INSTALL FRONT WHEEL RH
Torque : 103 Nm (1050 kgf-cm, 76 ft-lbf)