Installation (from 07/2011)

1NZ-FE COOLING: WATER PUMP (for Hatchback): INSTALLATION

1. INSTALL WATER PUMP ASSEMBLY

(a) Install the water pump assembly through a new water pump gasket with the 3 bolts and 2 nuts.

Torque : 11 Nm (112 kgf-cm, 8 ft-lbf)

2. INSTALL WATER PUMP PULLEY

(a) Provisionally install the water pump pulley with the 3 bolts.

(b) Using SST, hold the water pump pulley.

SST : 09960-10010

09962-01000

09963-00700

(c) Tighten the 3 bolts to the specified torque.

Torque : 15 Nm (153 kgf-cm, 11 ft-lbf)

3. INSTALL ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH Installation (from 07/2011)

4. INSTALL GENERATOR ASSEMBLY Installation (from 07/2011)

5. INSTALL FAN AND GENERATOR V BELT Installation (from 07/2011)

6. ADJUST FAN AND GENERATOR V BELT Installation (from 07/2011)

7. INSPECT FAN AND GENERATOR V BELT Testing and Inspection

8. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)

9. ADD COOLANT Service and Repair

10. INSPECT FOR COOLANT LEAK Testing and Inspection

11. INSTALL ENGINE UNDER COVER RH

(a) Install the engine under cover RH with the 3 screws and 2 bolts.

Torque : 5.0 Nm (51 kgf-cm, 44 in-lbf)