Removal

2AR-FXE ENGINE MECHANICAL: ENGINE UNIT: REMOVAL

1. REMOVE ENGINE HANGERS

(a) Remove the 2 bolts and 2 engine hangers.





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2. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE

(a) Remove the engine oil level dipstick.





(b) Remove the bolt and engine oil level dipstick guide.

(c) Remove the O-ring from the engine oil level dipstick guide.

3. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

(a) Remove the 4 bolts and No. 1 exhaust manifold heat insulator.





4. DISCONNECT NO. 1 WATER BY-PASS HOSE

(a) Disconnect the No. 1 water by-pass hose.





5. REMOVE THROTTLE WITH MOTOR BODY ASSEMBLY Removal

6. REMOVE NO. 2 EGR PIPE Removal

7. REMOVE MANIFOLD STAY Removal

8. REMOVE NO. 2 MANIFOLD STAY Removal

9. REMOVE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY Removal

10. REMOVE EGR COOLER ASSEMBLY

(a) Disconnect the water by-pass hose.





(b) Remove the bolt and nut.





(c) Separate the 2 clamps.





(d) Disconnect the No. 4 water by-pass hose and No. 6 water by-pass hose.

(e) Remove the bolt, nut and separate the EGR cooler assembly from the engine.





11. REMOVE NO. 1 EGR PIPE

(a) Remove the 2 bolts and No. 1 EGR pipe.





12. REMOVE COMPRESSOR WITH MOTOR ASSEMBLY Removal

13. REMOVE ENGINE WATER PUMP ASSEMBLY

(a) Disconnect the harness clamp.





(b) Disconnect the connector from the engine water pump assembly.





(c) Remove the 5 bolts and engine water pump assembly.





(d) Remove the gasket from the engine water pump assembly.

14. REMOVE WATER INLET SUB-ASSEMBLY

(a) Remove the 2 bolts and water inlet sub-assembly.





(b) Remove the gasket from the water inlet sub-assembly.





15. REMOVE WATER INLET HOUSING

(a) Remove the bolt and harness clamp bracket from the cylinder block.





(b) Remove the bolt and harness clamp bracket from the water inlet housing.





(c) Remove the 3 bolts, nut, and water inlet housing.





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(d) Remove the gasket.





(e) Using an E8 "TORX" socket wrench, remove the stud bolt from the cylinder block.





(f) Using an E5 "TORX" socket wrench, remove the stud bolt from the water inlet housing.





16. REMOVE NO. 1 COMPRESSOR MOUNTING BRACKET

(a) Remove the 4 bolts and No. 1 compressor mounting bracket.





17. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY Removal

18. REMOVE INTAKE MANIFOLD Removal

19. REMOVE SENSOR WIRE

(a) Disconnect the knock control sensor connector.





(b) Remove the bolt and knock control sensor wire.

20. REMOVE IGNITION COIL ASSEMBLY Removal