Operation CHARM: Car repair manuals for everyone.
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Removal





HEATING / AIR CONDITIONING: COMPRESSOR: REMOVAL

1. RECOVER REFRIGERANT FROM AIR CONDITIONING SYSTEM Service and Repair

2. REMOVE SERVICE PLUG GRIP

Removal

3. REMOVE RADIATOR ASSEMBLY

Removal

4. CHECK TERMINAL VOLTAGE

(a) Remove the connector cover assembly Removal.

(b) Check the terminal voltage Removal.

(c) Install the connector cover assembly Installation.

5. DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE

(a) Remove the bolt and disconnect the No. 1 cooler refrigerant discharge hose from the compressor with motor assembly.





(b) Remove the O-ring from the No. 1 cooler refrigerant discharge hose.

NOTICE:
Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

6. DISCONNECT SUCTION HOSE SUB-ASSEMBLY

(a) Remove the bolt and disconnect the suction hose sub-assembly from the compressor with motor assembly.





(b) Remove the O-ring from the suction hose sub-assembly.

NOTICE:
Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

7. REMOVE COMPRESSOR WITH MOTOR ASSEMBLY

(a) Disconnect connector B.





Text in Illustration





(b) Release the green-colored lock and disconnect connector A as shown in the illustration.

CAUTION:
Wear insulated gloves when performing the following steps.

NOTICE:
Insulate the connector by sealing it with tape.

(c) Remove the bolt and 2 nuts and compressor with motor assembly.





(d) Using an E8 "TORX" socket, remove the 2 stud bolts.