Removal (from 07/2011)
C50 MANUAL TRANSMISSION / TRANSAXLE: MANUAL TRANSAXLE ASSEMBLY (for Hatchback): REMOVAL
1. DRAIN TRANSAXLE OIL Service and Repair
2. REMOVE FRONT WIPER MOTOR AND LINK
Removal (from 07/2011)
3. REMOVE FRONT NO.1 VENTILATOR SEAL Removal (from 07/2011)
4. REMOVE FRONT AIR SHUTTER SEAL RH Removal (from 07/2011)
5. REMOVE INNER COWL TOP TO COWL BRACE Removal (from 07/2011)
6. REMOVE OUTER COWL TOP PANEL Removal (from 07/2011)
7. REMOVE BATTERY Removal (from 07/2011)
8. REMOVE BATTERY TRAY
9. REMOVE BATTERY CARRIER Removal (from 07/2011)
10. REMOVE AIR CLEANER ASSEMBLY Removal (from 07/2011)
11. REMOVE AIR CLEANER BRACKET Removal (from 07/2011)
12. REMOVE STARTER ASSEMBLY (for Cold Area Specification Vehicles)
Removal
13. REMOVE STARTER ASSEMBLY (except Cold Area Specification Vehicles)
Removal
14. SEPARATE CLUTCH RELEASE CYLINDER ASSEMBLY
(a) Remove the 4 bolts, then separate the clutch release cylinder assembly.
HINT
Suspend the clutch release cylinder assembly with a piece of rope so as not to overload the clutch pipe.
15. SEPARATE TRANSMISSION CONTROL CABLE ASSEMBLY
(a) Remove the clip A and washer, and separate the control shift cable from the manual transaxle assembly.
Text in Illustration
(b) Remove the clip B from the control shift cable, and separate the control shift cable from the shift cable bracket.
(c) Remove the clip A and washer, and separate the control select cable from the manual transaxle assembly.
(d) Remove the clip B from the control select cable, and separate the control select cable from the shift cable bracket.
16. REMOVE CONTROL CABLE BRACKET
(a) Remove the 2 bolts and the control cable bracket.
17. DISCONNECT WIRE HARNESS (w/ ABS)
(a) Separate the 4 clamps and remove the bolt, and separate the wire harness from the manual transaxle assembly.
(b) Remove the bolt and separate the ground wire.
(c) Disconnect the back up light switch connector.
18. DISCONNECT WIRE HARNESS (w/o ABS)
(a) Separate the 4 clamps and remove the bolt, and separate the wire harness from the manual transaxle assembly.
(b) Remove the bolt and separate the ground wire.
(c) Disconnect the back up light switch connector.
(d) Disconnect the speedometer sensor connector.
19. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY
Removal (from 07/2011)
20. SUPPORT ENGINE AND TRANSAXLE
(a) On a flat location, set the attachment, plate lift attachment, and wooden block in the positions shown in the figure, and set the engine assembly.
Text in Illustration
NOTICE:
* Set the engine assembly with transaxle so that it is horizontal.
* Never attach the attachment and plate lift attachment to the oil pan section of the manual transaxle.
21. REMOVE TRANSVERSE ENGINE ENGINE MOUNTING CONTROL BRACKET
(a) Remove the 4 bolts and the transverse engine engine mounting control bracket.
22. SUPPORT MANUAL TRANSAXLE ASSEMBLY
(a) Support the manual transaxle assembly with a transmission jack so that it is stable.
23. REMOVE TRANSVERSE ENGINE ENGINE MOUNTING INSULATOR
(a) Remove the bolt and nut, then separate the transverse engine engine mounting insulator from the transverse engine engine mounting bracket.
HINT
Hold the nut and loosen the bolt.
(b) Remove the 5 bolts and the transverse engine engine mounting insulator.
24. REMOVE TRANSVERSE ENGINE ENGINE MOUNTING BRACKET
(a) Remove the 4 bolts and the transverse engine engine mounting bracket from the manual transaxle assembly.
25. REMOVE MANUAL TRANSAXLE ASSEMBLY
(a) Remove the 7 bolts and the manual transaxle assembly.
NOTICE:
* To prevent damage to the knock pins, do not pry between the transaxle and engine.
* To avoid damage to the input shaft, do not forcefully shake the manual transaxle.
26. REMOVE SPEEDOMETER DRIVEN HOLE COVER SUB-ASSEMBLY (w/ ABS)
(a) Remove the bolt and speedometer driven hole cover sub-assembly from the manual transaxle assembly.
(b) Remove the O-ring from the speedometer driven hole cover sub-assembly.
27. REMOVE SPEEDOMETER SENSOR (w/o ABS)
(a) Remove the bolt and speedometer sensor from the manual transaxle assembly.
(b) Remove the E-ring and speedometer driven gear from the speedometer sensor.
Text in Illustration
(c) Remove the O-ring from the speedometer sensor.
28. REMOVE WIRE HARNESS CLAMP BRACKET
(a) Remove the 3 bolts and 3 wire harness clamp brackets from the manual transaxle assembly.
