Removal

FA20 COOLING: RADIATOR: REMOVAL; 2013 MY FR-S [03/2012 -]

1. REMOVE AIR CLEANER CASE SUB-ASSEMBLY

(a) Loosen the hose clamp and disconnect the hose.





(b) Disconnect the mass air flow meter connector.





(c) Disengage the clamp and disconnect the wire harness.

(d) Loosen the 2 hose clamps and disconnect the air cleaner duct and air intake boot.





(e) Remove the 3 bolts and the air cleaner case sub-assembly.





2. REMOVE FRONT BUMPER COVER

Removal

3. REMOVE NO. 1 ENGINE UNDER COVER Removal

4. DRAIN ENGINE COOLANT Service and Repair

5. DISCONNECT OUTLET RADIATOR HOSE Removal

6. REMOVE RADIATOR RESERVE TANK ASSEMBLY

(a) Remove the 2 bolts and radiator reserve tank assembly.





7. REMOVE AIR CLEANER DUCT

(a) Remove the 2 bolts and air cleaner duct.





8. REMOVE RADIATOR COVER PLATE

(a) Remove the 6 clips and radiator cover plate.





9. REMOVE WATER FILLER SUB-ASSEMBLY

(a) Disconnect the radiator cap hose.

(b) Detach the 2 water hose clamps.





(c) Disconnect the inlet radiator hose and No. 1 radiator hose.

HINT
Since the radiator hose must be attached in the correct position, apply matchmarks before removing it.

(d) Remove the 4 bolts and the water filler sub-assembly with water filler bracket.





10. REMOVE HOOD LOCK ASSEMBLY Removal

11. REMOVE RADIATOR SUPPORT SUB-ASSEMBLY

(a) Remove the 2 bolts.





(b) Remove the 4 bolts and radiator support sub-assembly.





12. SEPARATE COOLER CONDENSER ASSEMBLY

(a) Remove the bolt.





(b) Remove the bolt.





(c) Remove the bolt.





(d) Remove the bolt A.





(e) Remove the bolt B and separate the cooler condenser assembly from the radiator assembly.

13. REMOVE FAN SHROUD Removal

14. REMOVE RADIATOR ASSEMBLY

(a) Remove the 2 bolts and radiator support RH.





(b) Remove the 2 bolts and radiator support LH.





(c) Detach the claw and disconnect the thermistor assembly.





(d) While lifting the outlet radiator hose, remove the radiator assembly.









NOTICE:
Insert cardboard or a blanket between the radiator assembly and the cooler condenser assembly to protect the cooler condenser assembly.

(e) Remove the 2 radiator support cushions.





15. REMOVE INLET RADIATOR HOSE

(a) Remove the clamp and the inlet radiator hose from the water filler sub-assembly.





HINT
Since the radiator hose must be attached in the correct position, apply matchmarks before removing it.

16. REMOVE NO. 1 RADIATOR HOSE

(a) Remove the clamp and No. 1 radiator hose from the radiator assembly.









HINT
Since the radiator hose must be attached in the correct position, apply matchmarks before removing it.

17. REMOVE OUTLET RADIATOR HOSE

(a) Remove the clamp and outlet radiator hose from the radiator assembly.









HINT
Since the radiator hose must be attached in the correct position, apply matchmarks before removing it.

18. REMOVE RADIATOR PACKING (UPPER)

(a) Remove the radiator packing.









19. REMOVE NO. 1 RADIATOR PACKING

(a) Remove the No. 1 radiator packing.









20. REMOVE NO. 2 RADIATOR PACKING

(a) Remove the No. 2 radiator packing.









21. REMOVE RADIATOR PACKING (LOWER)

(a) Remove the radiator packing.