Installation
BRAKE SYSTEM (OTHER): BRAKE BOOSTER: INSTALLATION
BRAKE SYSTEM
1. INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS
(a) Temporarily install the brake master cylinder push rod clevis and lock nut.
HINT: Fully tighten the lock nut after adjusting the brake pedal height Adjustments
2. INSTALL CHECK VALVE GROMMET
(a) Install the check valve grommet to the brake booster assembly.
3. INSTALL BRAKE VACUUM CHECK VALVE ASSEMBLY
(a) Install the brake vacuum check valve assembly to the brake booster assembly.
4. INSTALL BRAKE BOOSTER GASKET
(a) Install a new brake booster gasket to the brake booster assembly.
5. INSTALL BRAKE BOOSTER ASSEMBLY
(a) Install the brake booster assembly with the 4 nuts.
Torque: 13 Nm (133 kgf-cm, 10 ft-lbf)
NOTICE: Do not damage the brake lines.
6. CONNECT VACUUM HOSE
(a) Connect the vacuum hose to the brake vacuum check valve and slide the clip.
(b) Engage the clamp and inspect the condition of the vacuum hose.
NOTICE: Align the vacuum hose matchmarks and the hose clamp as shown in the illustration.
7. CONNECT BRAKE MASTER CYLINDER PUSH ROD CLEVIS
(a) Apply lithium soap base glycol grease to the push rod pin.
(b) Connect the brake master cylinder push rod clevis to the brake pedal support assembly with the push rod pin and a new clip.
8. INSTALL BRAKE PEDAL RETURN SPRING
(a) Install the brake pedal return spring.
9. INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY Installation
10. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.
11. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY
HINT: Refer to the instructions for Installation of the brake master cylinder sub-assembly Installation.
12. INSPECT AND ADJUST BRAKE PEDAL HEIGHT Adjustments
13. INSPECT BRAKE PEDAL FREE PLAY Adjustments
14. INSPECT BRAKE PEDAL RESERVE DISTANCE Adjustments
15. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY Installation
16. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY Installation
17. INSTALL SIDE INSTRUMENT PANEL LH Installation
18. INSTALL FRONT DOOR OPENING TRIM COVER LH Installation
19. INSTALL FRONT DOOR SCUFF PLATE LH Installation