Installation (from 07/2011)
U340E AUTOMATIC TRANSMISSION / TRANSAXLE: AUTOMATIC TRANSAXLE ASSEMBLY (for Hatchback): INSTALLATION
1. INSTALL WIRE HARNESS CLAMP BRACKET
(a) Install the 3 wire harness clamp brackets with the 3 bolts.
Torque : 5.0 Nm (51 kgf-cm, 44 in-lbf)
2. INSTALL TRANSMISSION OIL FILLER TUBE SUB-ASSEMBLY
(a) Apply Toyota Genuine ATF WS to a new O-ring, and install it to the transmission oil filler tube sub-assembly.
(b) Install the transmission oil filler tube sub-assembly to the automatic transaxle assembly with the bolt.
Torque : 5.5 Nm (56 kgf-cm, 49 in-lbf)
(c) Connect the breather hose to the transmission oil filler tube sub-assembly.
3. INSTALL TRANSMISSION OIL LEVEL DIPSTICK SUB-ASSEMBLY
(a) Install the transmission oil level dipstick sub-assembly into the transmission oil filler tube sub-assembly.
4. INSTALL NO. 2 OIL COOLER TUBE CLAMP
(a) Temporarily install the outlet No. 1 oil cooler tube to the oil cooler tube union.
(b) Temporarily install the inlet No. 1 oil cooler tube to the oil cooler tube union.
(c) Install the No. 2 oil cooler tube clamp to the transmission oil filler tube sub-assembly with the bolt.
Torque : 5.5 Nm (56 kgf-cm, 49 in-lbf)
5. CONNECT OUTLET NO. 1 OIL COOLER TUBE
(a) Using a union nut wrench 14 mm, connect the outlet No. 1 oil cooler tube while holding the oil cooler tube union with a wrench.
Text in Illustration
Torque : 34 Nm (347 kgf-cm, 25 ft-lbf)
NOTICE:
Use the formula to calculate special torque values for situations where the union nut wrench is combined with a torque wrench Service Precautions.
6. CONNECT INLET NO. 1 OIL COOLER TUBE
(a) Using a union nut wrench 14 mm, connect the inlet No. 1 oil cooler tube while holding the oil cooler tube union with a wrench.
Text in Illustration
Torque : 34 Nm (347 kgf-cm, 25 ft-lbf)
NOTICE:
Use the formula to calculate special torque values for situations where the union nut wrench is combined with a torque wrench Service Precautions.
7. INSTALL NO. 1 TRANSMISSION CONTROL CABLE BRACKET
(a) Install the No. 1 transmission control cable bracket to the automatic transaxle assembly with the 2 bolts.
Torque : 12 Nm (122 kgf-cm, 9 ft-lbf)
8. INSTALL SPEEDOMETER DRIVEN HOLE COVER SUB-ASSEMBLY
(a) Apply Toyota Genuine ATF WS to a new O-ring, and install it to the speedometer driven hole cover.
(b) Install the speedometer driven hole cover sub-assembly to the automatic transaxle assembly.
Torque : 7.0 Nm (71 kgf-cm, 62 in-lbf)
9. INSPECT TORQUE CONVERTER ASSEMBLY Testing and Inspection
10. INSTALL TORQUE CONVERTER ASSEMBLY
(a) Engage the splines of the input shaft and turbine runner.
(b) Engage the splines of the stator shaft and the stator while turning the torque converter assembly.
HINT
If the stator shaft splines are difficult to engage with the stator splines, move the torque converter back approximately 10 mm (0.394 in.) and engage the splines while rotating the torque converter assembly.
(c) Turn the torque converter assembly to insert the key of the oil pump drive gear into the groove of the torque converter assembly.
(d) Clean the torque converter setting bolt holes.
(e) Using a vernier caliper and straightedge, measure dimension A between the transaxle contact surface of the engine and the torque converter contact surface of the drive plate.
Text in Illustration
(f) Using a vernier caliper and straightedge, measure dimension B shown in the illustration and check that dimension B is more than dimension A, which was measured in the previous step.
Standard:
B = A + 1 mm (0.0394 in.) or more
NOTICE:
* Make sure to deduct the thickness of the straightedge.
* If the transaxle is installed to the engine with the torque converter not sufficiently inserted, the torque converter may be damaged.
* Do not include the thickness of the set block.
11. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY
(a) Apply clutch spline grease to the round of the crankshaft contact surface with the torque converter centerpiece.
Text in Illustration
Grease:
Toyota Genuine Clutch Spline Grease or equivalent
Maximum spread:
Approximately 1 g (0.0353 oz)
(b) Confirm that 2 knock pins are on the transaxle contact surface of the engine cylinder block before transaxle installation.
Text in Illustration
(c) Keeping the engine assembly and the automatic transaxle assembly in a horizontal position, align the knock pins with each hole on the automatic transaxle assembly and tighten the 7 bolts.
Torque : 30 Nm (301 kgf-cm, 22 ft-lbf)
NOTICE:
* Confirm that the 2 knock pins are installed to the transaxle contact surface of the engine cylinder block before installing the transaxle.
* Do not forcibly pry on the automatic transaxle assembly.
* Check that the torque converter assembly rotates.
12. INSTALL TORQUE CONVERTER SETTING BOLT
(a) Remove any adhesive remaining in the 6 torque converter setting bolts.
(b) Apply adhesive to 2 or 3 threads on the end of the 6 torque converter setting bolts.
Adhesive:
Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
(c) Use SST to hold the crankshaft pulley in place.
SST : 09960-10010
09962-01000
09963-01000
(d) Install the 6 torque converter setting bolts.
Torque : 28 Nm (286 kgf-cm, 21 ft-lbf)
13. INSTALL FLYWHEEL HOUSING UNDER COVER
(a) Install the flywheel housing under cover.
14. INSTALL ENGINE MOUNTING BRACKET LH
(a) Clean and degrease the bolt and the bolt installation hole.
(b) Apply adhesive to 2 or 3 threads on the end of the 4 bolts.
Adhesive:
Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
(c) Install the engine mounting bracket LH to the automatic transaxle assembly with the 4 bolts.
Torque : 64 Nm (653 kgf-cm, 47 ft-lbf)
(d) Install the engine mounting insulator LH to the engine mounting bracket LH with the bolt and nut.
Torque : 52 Nm (530 kgf-cm, 38 ft-lbf)
NOTICE:
Turn the bolt while holding the nut.
15. INSTALL ENGINE MOVING CONTROL ROD BRACKET
(a) Install the engine moving control rod bracket to the automatic transaxle assembly with the 3 bolts.
Torque : 45 Nm (459 kgf-cm, 33 ft-lbf)
16. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY
Installation (from 07/2011)
17. INSTALL FRONT DRIVE SHAFT ASSEMBLIES
Installation (from 07/2011)
18. CONNECT OUTLET OIL COOLER HOSE Installation (from 07/2011)
19. CONNECT INLET OIL COOLER HOSE Installation (from 07/2011)
20. INSTALL WIRE HARNESS
(a) Engage the 7 clamps and install the wire harness.
(b) Connect the transmission revolution sensor connector.
(c) Connect the transmission wire connector.
(d) Connect the park/neutral position switch connector.
(e) Install the No. 3 engine wire to the automatic transaxle assembly with the bolt.
Torque : 26 Nm (260 kgf-cm, 19 ft-lbf)
21. INSTALL TRANSMISSION CONTROL CABLE ASSEMBLY Installation (from 07/2011)
22. INSTALL STARTER ASSEMBLY (for Cold Area Specification Vehicles)
Installation
23. INSTALL STARTER ASSEMBLY (except Cold Area Specification Vehicles)
Installation
24. INSTALL AIR CLEANER BRACKET Installation (from 07/2011)
25. INSTALL AIR CLEANER ASSEMBLY Installation (from 07/2011)
26. INSTALL BATTERY CARRIER Installation (from 07/2011)
27. INSTALL BATTERY TRAY
28. INSTALL BATTERY Installation (from 07/2011)
29. ADD AUTOMATIC TRANSAXLE FLUID Installation (from 07/2011)
30. INSPECT AUTOMATIC TRANSAXLE FLUID On-Vehicle Inspection
31. INSPECT FOR AUTOMATIC TRANSAXLE FLUID LEAK
32. ADJUST SHIFT LEVER POSITION Adjustments
33. INSPECT SHIFT LEVER POSITION Initial Inspection and Diagnostic Overview
34. INSTALL REAR CONSOLE BOX ASSEMBLY
Installation (from 07/2011)
35. RESET MEMORY (AT initialization)
(a) Perform Reset Memory (AT initialization) when replacing the automatic transaxle assembly Programming and Relearning.