Installation
HYBRID / BATTERY CONTROL: FRAME WIRE: INSTALLATION
1. INSTALL FRAME WIRE
CAUTION:
Wear insulating gloves.
NOTICE:
Insulate the removed terminals with insulating tape.
(a) Install the frame wire with the 4 clamps.
(b) Insert the frame wire into the floor panel hole.
HINT
The arrow should be pointing toward the front of the vehicle.
(c) Install the nut shown in the illustration.
Torque : 8.4 Nm (85 kgf-cm, 74 in-lbf)
(d) Install the nut and clamp shown in the illustration.
Torque : 8.4 Nm (85 kgf-cm, 74 in-lbf)
(e) Install the nut and 2 clamps shown in the illustration.
Torque : 8.4 Nm (85 kgf-cm, 74 in-lbf)
(f) Install the heater water pipe sub-assembly and nut.
Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)
(g) Connect the clamp shown in the illustration.
(h) Connect the clamp shown in the illustration.
(i) Connect the 2 clamps shown in the illustration.
(j) Connect the connector to the engine room junction block assembly.
(k) Connect the 2 wire harness clamps to the floor panel.
(l) Install the wire harness protector and connect the clamp to the floor panel.
2. CONNECT HYBRID BATTERY JUNCTION BLOCK
CAUTION:
Wear insulating gloves.
(a) Install the frame wire on the hybrid battery junction block with the 2 nuts.
Torque : 9.0 Nm (92 kgf-cm, 80 in-lbf)
(b) Connect the clamp and frame wire.
NOTICE:
* Make sure that the ends of the frame wire are not crossed over each other.
* Be sure to connect the frame wires to the correct terminals.
3. CHECK HIGH VOLTAGE CABLE CONNECTION Installation
4. CONNECT CABLE TO BATTERY TERMINAL
(a) Connect the 3 wire harness clamps.
(b) Install the nut, and connect the 2 clamps.
Torque : 7.6 Nm (77 kgf-cm, 67 in-lbf)
(c) Install the terminal cover.
5. INSTALL UPPER HYBRID BATTERY COVER SUB-ASSEMBLY Installation
6. INSTALL NO. 1 HYBRID BATTERY EXHAUST DUCT Installation
7. INSTALL REAR FLOOR BOARD SPACER Installation
8. INSTALL REAR NO. 1 FLOOR BOARD Installation
9. INSTALL REAR NO. 2 FLOOR BOARD SUB-ASSEMBLY Installation
10. INSTALL REAR NO. 1 FLOOR BOARD SUB-ASSEMBLY Installation
11. INSTALL REAR SEAT CUSHION ASSEMBLY Installation
12. INSTALL FRONT SUSPENSION MEMBER BRACE REAR RH
(a) Install the front suspension member brace rear RH with the new bolt (A) and 2 bolts (B).
Bolt A - Torque : 137 Nm (1397 kgf-cm, 101 ft-lbf)
Bolt B - Torque : 93 Nm (948 kgf-cm, 68 ft-lbf)
13. INSTALL FRONT CENTER FLOOR COVER RH
(a) Install the front center floor cover RH with the 3 clips.
14. INSTALL FRONT FLOOR COVER RH
(a) Install the front floor cover RH with the 4 clips.
(b) Install the bolt.
15. INSTALL FRONT NO. 1 FLOOR HEAT INSULATOR
(a) Install the 3 nuts and No. 1 front floor heat insulator.
Torque : 5.5 Nm (56 kgf-cm, 49 in-lbf)
16. INSTALL FRONT EXHAUST PIPE ASSEMBLY
HINT
Installation.
17. INSTALL INVERTER WITH CONVERTER ASSEMBLY
HINT
Installation.
18. INSTALL SERVICE PLUG GRIP Installation
19. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL
20. INSTALL REAR NO. 3 FLOOR BOARD Installation
21. INSTALL REAR DECK FLOOR BOX Installation
22. INSTALL REAR NO. 2 FLOOR BOARD (for Separate Type) Installation