Installation

SLIDING ROOF / CONVERTIBLE: SLIDING ROOF HOUSING: INSTALLATION

1. TEMPORARILY INSTALL REAR SLIDE ROOF PANEL SUB-ASSEMBLY

(a) Temporarily install the rear slide roof panel sub-assembly with the 16 nuts.

NOTICE:
* When installing the roof panel to the vehicle, first install the roof panel center front and center rear alignment bolts to the vehicle front and rear alignment bolt installation points, as shown in the illustration.
* When installing the roof panel, be careful not to damage the vehicle.
* Perform this step with 2 or more technicians.

(b) Check that the alignment bolts are firmly installed.





Text in Illustration





NOTICE:
* When the bolts are not firmly installed, water leaks and malfunctions will occur.
* Make sure that the lip of the windshield glass moulding is not folded down.

2. FULLY TIGHTEN REAR SLIDE ROOF PANEL SUB-ASSEMBLY

(a) Fully tighten the 16 nuts to install the rear slide roof panel sub-assembly.





Text in Illustration





Torque : 5.5 Nm (56 kgf-cm, 49 in-lbf)

HINT
Tighten the nuts in the order indicated in the illustration.

3. CLEAN MOON ROOF GLASS ASSEMBLY

(a) Clean the outer edge of the moon roof glass with a non-residue solvent.





NOTICE:
* Do not touch the moon roof glass surface after cleaning it.
* Be careful not to damage the glass.
* Even if using a new moon roof glass, clean the moon roof glass with a non-residue solvent.

4. INSTALL MOON ROOF GLASS ASSEMBLY

(a) Using a brush, coat the installation surface on the rear slide roof panel sub-assembly with Primer M.





Text in Illustration





NOTICE:
* Do not coat the adhesive with Primer M.
* Do not apply too much primer.
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.

HINT
If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

(b) Using a brush or a sponge, coat the application area of the adhesive with Primer G.





Text in Illustration





Standard





NOTICE:
* Do not apply too much primer.
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.

HINT
If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

(c) Apply adhesive to the rear sliding roof rail sub-assembly.

Adhesive:

Toyota Genuine Windshield Glass Adhesive or equivalent

(1) Cut off the tip of the cartridge nozzle as shown in the illustration.





Standard Dimension





HINT
After cutting off the tip, use all the adhesive within the time described in the table below.

Usage Time Frame





(2) Load the sealer gun with cartridge.

(3) Apply adhesive to the rear sliding roof rail sub-assembly as shown in the illustration.





Text in Illustration





Standard Dimension





(d) Install the moon roof glass assembly.

(1) Position the moon roof glass assembly so that the matchmarks are aligned, and press it in gently along the rim (when glass without a clip is used).





Text in Illustration





(2) Lightly press the moon roof glass assembly to ensure that the moon roof glass assembly is securely fit to the vehicle body (when glass without a clip is used).

HINT
Press the moon roof glass assembly with a force of 98 N (10 kgf, 22.0 lbf) or more.

(3) Using suction cups, engage the 2 clips to install the moon roof glass assembly.





NOTICE:
* Check that the clips are attached to the vehicle body correctly.
* Check the clearance between the vehicle body and moon roof glass assembly.

(4) Lightly press the front surface of the moon roof glass assembly to ensure that the moon roof glass assembly is securely fit to the vehicle body.

HINT
Press the moon roof glass assembly with a force of 98 N (10 kgf, 22.0 lbf) or more.

(5) Inspect the position of the moon roof glass assembly so that the measurements are within the standard values shown in the illustration.





Standard





HINT
"+" represents the condition that the glass is above the panel level. "-" represents the condition that the glass is below the panel level.

(6) Hold the moon roof glass assembly using protective tape until applied adhesive becomes hard.

NOTICE:
Do not drive the vehicle within the time described in the table below.

Minimum Time:





5. INSTALL SLIDING ROOF RAIL SUB-ASSEMBLY

(a) Install the sliding roof rail sub-assembly with the 12 nuts.





Torque : 7.0 Nm (71 kgf-cm, 62 in-lbf)

(b) Engage the clamp.

(c) Connect the connector.

6. INSTALL CENTER SLIDING ROOF HOUSING MOUNTING BRACKET LH

(a) Install the center sliding roof housing mounting bracket LH with the 2 bolts and 2 nuts.





Bolt - Torque : 5.0 Nm (51 kgf-cm, 44 in-lbf)

Nut - Torque : 5.5 Nm (56 kgf-cm, 49 in-lbf)

7. INSTALL CENTER SLIDING ROOF HOUSING MOUNTING BRACKET RH

HINT
Use the same procedure for the RH side and LH side.

8. INSTALL FRONT SLIDING ROOF HOUSING MOUNTING BRACKET LH

(a) Install the front sliding roof housing mounting bracket LH with the 2 bolts and 2 nuts.





Bolt - Torque : 5.0 Nm (51 kgf-cm, 44 in-lbf)

Nut - Torque : 5.5 Nm (56 kgf-cm, 49 in-lbf)

9. INSTALL FRONT SLIDING ROOF HOUSING MOUNTING BRACKET RH

HINT
Use the same procedure for the RH side and LH side.

10. ADJUST FULLY CLOSED POSITION

(a) Using a screwdriver, slide the sliding roof drive cable to align the matchmarks.





Text in Illustration





HINT
Tape the screwdriver tip before use.

11. INSTALL SLIDING ROOF DRIVE GEAR SUB-ASSEMBLY

(a) When replacing the sliding roof drive gear sub-assembly with a new ones:

(1) Install a new slide roof motor cushion as shown in the illustration.





Standard





(b) Install the sliding roof drive gear sub-assembly with the 2 bolts.





Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)

12. INSTALL REAR SIDE RAIL SPACER LH

(a) Engage the 2 clamps and install the rear side rail spacer LH





13. INSTALL REAR SIDE RAIL SPACER RH

HINT
Use the same procedure for the RH side and LH side.

14. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY LH Installation

15. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY RH

HINT
Use the same procedure for the RH side and LH side.

16. TEMPORARILY INSTALL TILT ROOF GLASS SUB-ASSEMBLY

(a) Using a T20 "TORX" driver, install the tilt roof glass sub-assembly with the 6 screws.





17. TEMPORARILY INSTALL SLIDING ROOF GLASS SUB-ASSEMBLY

(a) Using a T25 "TORX" driver, install the 6 screws.





18. ADJUST SLIDING ROOF GLASS

(a) Adjust the sliding roof glass sub-assembly:





(1) Adjust the position of the sliding roof glass sub-assembly so that the measurements are within the standard values shown in the illustration.

Standard





HINT
"+" represents the condition that the glass is above the panel level. "-" represents the condition that the glass is below the panel level.

(2) After adjusting the sliding roof glass sub-assembly, using a T25 "TORX" driver, fully tighten the 6 screws to install the sliding roof glass sub-assembly.

Torque : 4.0 Nm (41 kgf-cm, 35 in-lbf)

(b) Adjust the tilt roof glass sub-assembly:

(1) Adjust the position of the tilt roof glass sub-assembly so that the measurements are within the standard values shown in the illustration.

Standard





HINT
"+" represents the condition that the glass is above the panel level. "-" represents the condition that the glass is below the panel level.

(2) After adjusting the tilt roof glass sub-assembly, using a T20 "TORX" driver, fully tighten the 6 screws to install the tilt roof glass sub-assembly.

Torque : 2.8 Nm (28 kgf-cm, 25 in-lbf)

19. INSPECT FOR WATER LEAKS

(a) After adjusting the roof glass sub-assembly, inspect for water leaks.

(b) If there are any leaks, readjust the roof glass sub-assembly.

20. INSTALL ROOF HEADLINING ASSEMBLY

HINT
Refer to the procedure from Install Roof Headlining Assembly Installation.

21. INSTALL SLIDING ROOF SIDE GARNISH LH

(a) Install the sliding roof side garnish LH.





22. INSTALL SLIDING ROOF SIDE GARNISH RH

HINT
Use the same procedure for the RH side and LH side.

23. RESET SLIDING ROOF DRIVE GEAR SUB-ASSEMBLY

Programming and Relearning

24. INSPECT SLIDING ROOF SYSTEM

Operation Check