Installation (from 07/2011)
REAR SUSPENSION: REAR AXLE BEAM (for Hatchback): INSTALLATION
1. TEMPORARILY TIGHTEN REAR AXLE BEAM ASSEMBLY
(a) Support the rear axle beam assembly with an engine lift.
(b) Install the rear axle beam assembly onto the vehicle and provisionally tighten the 2 bolts.
2. INSTALL REAR COIL SPRING LH Installation (from 07/2011)
3. INSTALL REAR COIL SPRING RH
HINT
Use the same procedure for the RH side as for the LH side.
4. TEMPORARILY TIGHTEN REAR SHOCK ABSORBER ASSEMBLY LH Installation (from 07/2011)
5. TEMPORARILY TIGHTEN REAR SHOCK ABSORBER ASSEMBLY RH
HINT
Use the same procedure for the RH side as for the LH side.
6. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY (for Rear Drum Brake) Installation (from 07/2011)
7. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY (for Rear Disc Brake) Installation (from 07/2011)
8. INSPECT REAR AXLE HUB BEARING BACKLASH (for Rear Drum Brake) Rear Axle Hub (for Hatchback)
9. INSPECT REAR AXLE HUB BEARING BACKLASH (for Rear Disc Brake) Rear Axle Hub (for Hatchback)
10. INSPECT REAR AXLE HUB RUNOUT (for Rear Drum Brake) Rear Axle Hub (for Hatchback)
11. INSPECT REAR AXLE HUB RUNOUT (for Rear Disc Brake) Rear Axle Hub (for Hatchback)
12. INSTALL REAR BRAKE DRUM SUB-ASSEMBLY (for Rear Drum Brake)
13. INSTALL REAR DISC (for Rear Disc Brake) Installation (from 07/2011)
14. INSTALL REAR DISC BRAKE CYLINDER MOUNTING LH (for Rear Disc Brake) Installation (from 07/2011)
15. INSTALL REAR DISC BRAKE CYLINDER MOUNTING RH (for Rear Disc Brake)
HINT
Use the same procedure for the RH side as for the LH side.
16. INSTALL REAR DISC BRAKE PAD (for Rear Disc Brake) Installation (from 07/2011)
17. INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY LH (for Rear Disc Brake) Installation (from 07/2011)
18. INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY RH (for Rear Disc Brake)
HINT
Use the same procedure for the RH side as for the LH side.
19. INSTALL NO. 3 PARKING BRAKE CABLE ASSEMBLY
(a) Install the No. 3 parking brake cable assembly with the bolt and a new clamp.
Torque : 6.0 Nm (61 kgf-cm, 53 in-lbf)
20. INSTALL NO. 2 PARKING BRAKE CABLE ASSEMBLY
HINT
Use the same procedure for the RH side as for the LH side.
21. INSTALL NO. 4 REAR BRAKE TUBE (for Rear Drum Brake)
(a) Install the No. 4 rear brake tube onto the rear axle beam assembly with the nut.
Torque : 5.0 Nm (51 kgf-cm, 48 in-lbf)
(b) Connect the rear flexible hose LH to the rear axle beam assembly with a new clip.
(c) Using a union nut wrench (10 mm), separate the No. 4 rear brake tube while holding the rear flexible hose LH with a wrench.
Torque : 15 Nm (155 kgf-cm, 11 ft-lbf)
NOTICE:
Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Service Precautions.
22. INSTALL NO. 3 REAR BRAKE TUBE (for Rear Drum Brake)
HINT
Use the same procedure for the RH side as for the LH side.
23. INSTALL NO. 4 REAR BRAKE TUBE (for Rear Disc Brake)
(a) Install the No. 4 rear brake tube onto the rear axle beam assembly with the nut.
Torque : 5.0 Nm (51 kgf-cm, 48 in-lbf)
(b) Connect the 2 rear flexible hose LH to the rear axle beam assembly with 2 new clips.
(c) Using a union nut wrench (10 mm), install the No. 4 rear brake tube to the rear flexible hose LH while holding the rear flexible hose LH with a wrench.
Torque : 15 Nm (155 kgf-cm, 11 ft-lbf)
NOTICE:
Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Service Precautions.
24. INSTALL NO. 3 REAR BRAKE TUBE (for Rear Disc Brake)
HINT
Use the same procedure for the RH side as for the LH side.
25. INSTALL SKID CONTROL SENSOR WIRE LH (w/ ABS) Installation (from 07/2011)
26. INSTALL SKID CONTROL SENSOR WIRE RH (w/ ABS)
HINT
Use the same procedure for the RH side as for the LH side.
27. INSTALL REAR WHEEL
Torque : 103 Nm (1050 kgf-cm, 76 ft-lbf)
28. STABILIZE SUSPENSION
(a) Lower the vehicle from the jack.
(b) Bounce the vehicle up and down several times to stabilize the suspension.
29. FULLY TIGHTEN REAR AXLE BEAM ASSEMBLY
(a) Suspend the jack on the rear axle spring seat and adjust the length of the rear shock absorber assembly to the reference value.
Text in Illustration
Length of shock absorber:
220 mm (8.66 in.)
(b) Fully tighten the 2 bolts.
Torque : 90 Nm (918 kgf-cm, 66 ft-lbf)
30. FULLY TIGHTEN REAR SHOCK ABSORBER ASSEMBLY LH Installation (from 07/2011)
31. FULLY TIGHTEN REAR SHOCK ABSORBER ASSEMBLY RH
HINT
Use the same procedure for the RH side as for the LH side.
32. BLEED BRAKE LINE
Service and Repair
33. BLEED CLUTCH LINE (for Manual Transaxle)
Procedures
34. INSPECT REAR WHEEL ALIGNMENT
Rear Wheel Alignment (for Hatchback) (from 07/2011)
35. CHECK SPEED SENSOR SIGNAL (w/ ABS)
Test Mode Procedure (from 07/2011)
36. CHECK SPEED SENSOR SIGNAL (w/ VSC)
Test Mode Procedure (from 07/2011)