Installation

2AR-FXE FUEL: FUEL PUMP: INSTALLATION

1. INSTALL FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY

(a) Install a new fuel suction tube set gasket to the fuel suction tube.





Text in Illustration





(b) Push in the fuel cut-off tube connector to the fuel suction tube assembly and push the retainer so that the claws engage.

(c) Install the fuel suction tube with pump and gauge assembly to the fuel tank.

NOTICE:
Be careful that the arm of the sender gauge does not bend.

2. INSTALL FUEL TANK VENT TUBE SET PLATE

(a) Align the protrusion of the fuel suction tube assembly and the cutout of the fuel tank vent tube set plate.





Text in Illustration





(b) Install the set plate with the 8 bolts.

Torque : 6.0 Nm (61 kgf-cm, 53 in-lbf)

3. CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY

(a) Push the fuel tube joint in the plug of the fuel suction plate, then install the tube joint clip.





Text in Illustration





NOTICE:
* Check that there are no scratches or foreign matter around the connected part of the fuel tube joint and plug before performing this work.
* Check that the fuel tube joint is securely inserted to the end.
* Check that the tube joint clip is on the collar of the fuel tube joint.
* After installing the tube joint clip, check that the fuel tube joint cannot be pulled out.

4. CONNECT FUEL TANK BREATHER ELBOW TUBE SUB-ASSEMBLY

(a) Push the fuel tube joint in the plug of the fuel suction plate, then install the tube joint clip.





Text in Illustration





NOTICE:
* Check that there are no scratches or foreign matter around the connected part of the fuel tube joint and plug before performing this work.
* Check that the fuel tube joint is securely inserted to the end.
* Check that the tube joint clip is on the collar of the fuel tube joint.
* After installing the tube joint clip, check that the fuel tank breather tube cannot be pulled out.

5. CONNECT FUEL TANK VENT HOSE

(a) Push in the fuel tank vent hose connector to the fuel suction tube assembly and push the retainer so that the claws engage.





Text in Illustration





NOTICE:
* Check that there are no scratches or foreign matter around the connected parts of the fuel tank vent hose connector and fuel suction tube assembly before performing this work.
* After connecting the fuel tank vent hose, check that the fuel tank vent hose is securely connected by pulling on the fuel tank vent hose connector.

(b) Connect the fuel pump connector.

6. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

7. INSTALL LUGGAGE TRIM SERVICE HOLE COVER Installation

8. INSPECT FOR FUEL LEAK Fuel System

9. INSTALL REAR FLOOR SERVICE HOLE COVER

(a) Install the rear floor service hole cover with new butyl tape.





Text in Illustration





10. INSTALL REAR SEAT CUSHION LOCK HOOK Installation

11. INSTALL REAR SEAT CUSHION ASSEMBLY Installation