Operation CHARM: Car repair manuals for everyone.
Hosted by mcallihan.com

Installation





BRAKE: BRAKE PEDAL: INSTALLATION

1. TEMPORARILY TIGHTEN BRAKE PEDAL SUPPORT SUB-ASSEMBLY

(a) Install the brake pedal support sub-assembly and temporarily tighten the 2 bolts.





2. INSTALL BRAKE BOOSTER GASKET Installation

3. INSTALL BRAKE BOOSTER ASSEMBLY Installation

4. INSTALL BRAKE PEDAL SUPPORT SUB-ASSEMBLY

(a) Fully tighten the 2 bolts to install the brake pedal support sub-assembly.





Torque : 20 Nm (204 kgf-cm, 15 ft-lbf)

5. INSTALL HEADLIGHT LEVELING ECU ASSEMBLY (w/ Headlight Leveling)

6. INSTALL INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY

7. INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS Installation

8. INSTALL PUSH ROD PIN Installation

9. INSTALL BRAKE PEDAL RETURN SPRING Installation

10. CONNECT VACUUM HOSE Installation

11. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY Installation

12. INSTALL AIR CLEANER CASE Installation

13. INSTALL AIR CLEANER CAP WITH AIR CLEANER HOSE Installation

14. INSTALL COWL TOP PANEL OUTER Installation

15. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

16. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY Installation

17. INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY RH Installation

18. INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY LH Installation

19. INSTALL COMBINATION METER ASSEMBLY

Installation

20. INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY

Installation

21. FILL RESERVOIR WITH BRAKE FLUID Service and Repair

22. BLEED BRAKE MASTER CYLINDER Service and Repair

23. BLEED BRAKE LINE Service and Repair

24. BLEED BRAKE ACTUATOR Service and Repair

25. INSPECT FOR FLUID LEAK

26. INSPECT BRAKE FLUID LEVEL IN RESERVOIR Service and Repair

27. INSPECT AND ADJUST BRAKE PEDAL HEIGHT Adjustments

28. INSPECT BRAKE PEDAL FREE PLAY Adjustments

29. INSPECT BRAKE PEDAL RESERVE DISTANCE Adjustments