Removal

AIR CONDITIONING: AIR CONDITIONING UNIT (for TMMK Made): REMOVAL

1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

(a) Start up the engine.

(b) Turn the A/C switch on.

(c) Operate the cooler compressor at an engine speed of approximately 1,000 rpm for 5 to 6 minutes to circulate the refrigerant. This causes most of the compressor oil from the various components of the A/C system to collect in the A/C compressor.

(d) Stop the engine.

(e) Recover the refrigerant from the A/C system using a refrigerant recovery unit.

2. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD

3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

4. SEPARATE BRAKE MASTER CYLINDER RESERVOIR SUB-ASSEMBLY Removal

5. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH Removal

6. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH Removal

7. REMOVE FRONT FENDER TO COWL SIDE SEAL LH Removal

8. REMOVE FRONT FENDER TO COWL SIDE SEAL RH Removal

9. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Removal

10. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY Removal

11. REMOVE COWL TOP PANEL OUTER SUB-ASSEMBLY Removal

12. DISCONNECT SUCTION PIPE SUB-ASSEMBLY

(a) Remove the bolt, and slide the hook connector.

(b) Disconnect the suction pipe sub-assembly.

(c) Remove the O-ring from the suction hose sub-assembly.

NOTICE:
Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

13. DISCONNECT AIR CONDITIONER TUBE AND ACCESSORY

(a) Disconnect the air conditioner tube and accessory.

(b) Remove the O-ring from the air conditioner tube and accessory.

NOTICE:
Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

14. DISCONNECT HEATER WATER HOSE OUTLET

(a) Using pliers, grip the claws of the clip and slide the clip to disconnect the heater outlet water hose.

NOTICE:
* Do not apply excessive force to the heater outlet water hose.
* Prepare a drain pan or cloth in case the coolant leaks.

15. DISCONNECT HEATER WATER HOSE INLET

HINT
Disconnection procedure for the heater inlet water hose is the same as that for the heater outlet water hose.

16. REMOVE LOWER NO. 3 STEERING WHEEL COVER Removal

17. REMOVE LOWER NO. 2 STEERING WHEEL COVER Removal

18. REMOVE STEERING PAD Removal

19. REMOVE STEERING WHEEL ASSEMBLY Removal

20. REMOVE FRONT DOOR SCUFF PLATE LH Removal

21. REMOVE COWL SIDE TRIM SUB-ASSEMBLY LH Removal

22. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL LH Removal

23. REMOVE DRIVER SIDE KNEE AIRBAG ASSEMBLY Removal

24. REMOVE STOP LIGHT CONTROL RELAY Removal

25. REMOVE MULTI-MEDIA INTERFACE ECU ASSEMBLY Removal

26. REMOVE STEERING COLUMN COVER Removal

27. REMOVE TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY Removal

28. REMOVE NO. 1 INSTRUMENT PANEL SUB-ASSEMBLY Removal

29. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL Removal

30. REMOVE INSTRUMENT CLUSTER FINISH PANEL NO.1 Removal

31. REMOVE COMBINATION METER ASSEMBLY Removal

32. REMOVE FRONT DOOR SCUFF PLATE RH Removal

33. REMOVE COWL SIDE TRIM SUB-ASSEMBLY RH Removal

34. REMOVE INSTRUMENT PANEL NO. 2 UNDER COVER SUB-ASSEMBLY Removal

35. REMOVE LOWER INSTRUMENT PANEL SUB-ASSEMBLY Removal

36. REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY Removal

37. REMOVE NO. 1 INSTRUMENT CLUSTER FINISH PANEL GARNISH Removal

38. REMOVE NO. 2 INSTRUMENT CLUSTER FINISH PANEL GARNISH Removal

39. REMOVE FLOOR SHIFT POSITION INDICATOR HOUSING SUB-ASSEMBLY Removal

40. REMOVE UPPER CONSOLE REAR PANEL SUB-ASSEMBLY Removal

41. REMOVE UPPER CONSOLE PANEL SUB-ASSEMBLY Removal

42. REMOVE INSTRUMENT PANEL NO. 2 REGISTER ASSEMBLY Removal

43. REMOVE RADIO RECEIVER WITH HEATER CONTROL PANEL ASSEMBLY (w/o Navigation System) Removal

44. REMOVE NAVIGATION RECEIVER WITH HEATER CONTROL PANEL ASSEMBLY (w/ Navigation System) Removal

45. REMOVE CONSOLE BOX POCKET Removal

46. REMOVE CONSOLE BOX CARPET Removal

47. REMOVE CONSOLE BOX ASSEMBLY Removal

48. REMOVE NO. 2 CONSOLE BOX INSERT FRONT Removal

49. REMOVE NO. 1 CONSOLE BOX INSERT FRONT Removal

50. REMOVE FRONT PILLAR GARNISH LH Removal

51. REMOVE INSTRUMENT PANEL NO. 1 REGISTER ASSEMBLY Removal

52. REMOVE INSTRUMENT PANEL NO. 1 SPEAKER PANEL SUB-ASSEMBLY Removal

53. REMOVE FRONT NO. 2 SPEAKER ASSEMBLY (for LH Side) Removal

54. REMOVE FRONT PILLAR GARNISH RH Removal

55. REMOVE INSTRUMENT PANEL NO. 3 REGISTER ASSEMBLY Removal

56. REMOVE INSTRUMENT PANEL NO. 2 SPEAKER PANEL SUB-ASSEMBLY Removal

57. REMOVE FRONT NO. 2 SPEAKER ASSEMBLY (for RH Side) Removal

58. REMOVE NO. 1 DEFROSTER NOZZLE GARNISH Removal

59. DISCONNECT INSTRUMENT PANEL WIRE ASSEMBLY Removal

60. REMOVE INSTRUMENT PANEL SAFETY PAD ASSEMBLY Removal

61. REMOVE NO. 3 INSTRUMENT PANEL STAY Removal

62. REMOVE NO. 1 CONSOLE BOX DUCT

(a) Remove the clip and No. 1 console box duct.

63. REMOVE FLOOR CARPET BRACKET LH

(a) Release the clamp.

(b) Turn back the floor carpet.

(c) Remove the 3 clips.

(d) Remove the floor carpet bracket LH.

64. REMOVE FLOOR CARPET BRACKET RH

(a) Release the clamp.

(b) Turn back the floor carpet.

(c) Remove the 3 clips.

(d) Remove the floor carpet bracket RH.

65. REMOVE REAR NO. 2 AIR DUCT

(a) Release the 2 claws and remove the rear No. 2 air duct.

66. REMOVE REAR NO. 1 AIR DUCT

(a) Release the 2 claws and remove the rear No. 1 air duct.

67. REMOVE NO. 1 AIR DUCT SUB-ASSEMBLY Removal

68. SEPARATE STEERING INTERMEDIATE SHAFT ASSEMBLY Removal

69. REMOVE STEERING COLUMN ASSEMBLY Removal

70. REMOVE AIR CONDITIONING AMPLIFIER ASSEMBLY Removal

71. REMOVE INSTRUMENT PANEL REINFORCEMENT ASSEMBLY

(a) Remove the 28 clamps, disconnect the 11 connectors, and then disconnect the wire harness.

(b) Remove the 6 nuts, 7 bolts, and junction block.

(d) Remove the 3 bolts and nut.

(e) Using a "TORX" socket wrench (T40), remove the 5 "TORX" bolts.

HINT
The "TORX" bolts on the passenger side can be removed with the collars for adjustment.

(f) Using a 12 mm hexagon wrench, remove the 2 collars and instrument panel reinforcement assembly with the air conditioning unit assembly.

(g) Remove the 3 bolts, 2 screws, and instrument panel reinforcement assembly.