Installation
AIR CONDITIONING: AIR CONDITIONING UNIT (for TMMK Made): INSTALLATION
1. INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY
(a) Install the air conditioning unit assembly to the instrument panel reinforcement assembly with the 2 screws and 3 bolts.
Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)
NOTICE:
Tighten the bolts and screws in the order shown in the illustration to install the air conditioning unit assembly.
(b) Driver seat:
(1) Using a "TORX" socket wrench (T40), install the instrument panel reinforcement assembly with the 3 "TORX" bolts.
Torque : 17 Nm (173 kgf-cm, 13 ft-lbf)
(c) Passenger seat:
(1) Using a 12 mm hexagon wrench, adjust the position of the 2 collars.
Torque : 6.0 Nm (61 kgf-cm, 53 in-lbf)
(2) Using a "TORX" socket wrench (T40), install the instrument panel reinforcement assembly with the 2 "TORX" bolts.
Torque : 20 Nm (204 kgf-cm, 15 ft-lbf)
(d) Install the instrument panel reinforcement assembly with the 3 bolts and nut.
Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf(NUT))
(e) Install the 2 bolts and 2 caps.
(f) Connect the connectors and clamps.
(g) Install the 6 nuts and 7 bolts.
2. INSTALL AIR CONDITIONING AMPLIFIER ASSEMBLY Installation
3. INSTALL STEERING COLUMN ASSEMBLY Installation
4. CONNECT STEERING INTERMEDIATE SHAFT ASSEMBLY Installation
5. INSTALL NO. 1 AIR DUCT SUB-ASSEMBLY Installation
6. INSTALL REAR NO. 1 AIR DUCT
(a) Engage the 2 claws to install the rear No. 1 air duct.
7. INSTALL REAR NO. 2 AIR DUCT
(a) Engage the 2 claws to install the rear No. 2 air duct.
8. INSTALL FLOOR CARPET BRACKET RH
9. INSTALL FLOOR CARPET BRACKET LH
10. INSTALL NO. 1 CONSOLE BOX DUCT
(a) Install the No. 1 console box duct with the clip.
11. INSTALL NO. 3 INSTRUMENT PANEL STAY Installation
12. INSTALL INSTRUMENT PANEL SAFETY PAD ASSEMBLY Installation
13. CONNECT INSTRUMENT PANEL WIRE ASSEMBLY Installation
14. INSTALL NO. 1 DEFROSTER NOZZLE GARNISH Installation
15. INSTALL FRONT NO. 2 SPEAKER ASSEMBLY (for LH Side) Installation
16. INSTALL INSTRUMENT PANEL NO. 1 SPEAKER PANEL SUB-ASSEMBLY Installation
17. INSTALL INSTRUMENT PANEL NO. 1 REGISTER ASSEMBLY Installation
18. INSTALL FRONT PILLAR GARNISH LH Installation
19. INSTALL FRONT NO. 2 SPEAKER ASSEMBLY (for RH Side) Installation
20. INSTALL INSTRUMENT PANEL NO. 2 SPEAKER PANEL SUB-ASSEMBLY Installation
21. INSTALL INSTRUMENT PANEL NO. 3 REGISTER ASSEMBLY Installation
22. INSTALL FRONT PILLAR GARNISH RH Installation
23. INSTALL NO. 1 CONSOLE BOX INSERT FRONT Installation
24. INSTALL NO. 2 CONSOLE BOX INSERT FRONT Installation
25. INSTALL CONSOLE BOX ASSEMBLY Installation
26. INSTALL CONSOLE BOX CARPET Installation
27. INSTALL CONSOLE BOX POCKET Installation
28. INSTALL RADIO RECEIVER WITH HEATER CONTROL PANEL ASSEMBLY (w/o Navigation System) Installation
29. INSTALL NAVIGATION RECEIVER WITH HEATER CONTROL PANEL ASSEMBLY (w/ Navigation System) Installation
30. INSTALL INSTRUMENT PANEL NO. 2 REGISTER ASSEMBLY Installation
31. INSTALL UPPER CONSOLE PANEL SUB-ASSEMBLY Installation
32. INSTALL UPPER CONSOLE REAR PANEL SUB-ASSEMBLY Installation
33. INSTALL FLOOR SHIFT POSITION INDICATOR HOUSING SUB-ASSEMBLY Installation
34. INSTALL NO. 2 INSTRUMENT CLUSTER FINISH PANEL GARNISH Installation
35. INSTALL NO. 1 INSTRUMENT CLUSTER FINISH PANEL GARNISH Installation
36. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY Installation
37. INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY Installation
38. INSTALL INSTRUMENT PANEL NO. 2 UNDER COVER SUB-ASSEMBLY Installation
39. INSTALL COWL SIDE TRIM SUB-ASSEMBLY RH Installation
40. INSTALL FRONT DOOR SCUFF PLATE RH Installation
41. INSTALL COMBINATION METER ASSEMBLY Installation
42. INSTALL INSTRUMENT CLUSTER FINISH PANEL NO.1 Installation
43. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL Installation
44. INSTALL NO. 1 INSTRUMENT PANEL SUB-ASSEMBLY Installation
45. INSTALL TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY Installation
46. ADJUST SPIRAL CABLE SUB-ASSEMBLY Installation
47. INSTALL STEERING COLUMN COVER Installation
48. INSTALL MULTI-MEDIA INTERFACE ECU ASSEMBLY Installation
49. INSTALL STOP LIGHT CONTROL RELAY Installation
50. INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY Installation
51. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL LH Installation
52. INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH Installation
53. INSTALL FRONT DOOR SCUFF PLATE LH Installation
54. INSTALL STEERING WHEEL ASSEMBLY Installation
55. INSTALL STEERING PAD Installation
56. INSTALL LOWER NO. 3 STEERING WHEEL COVER Installation
57. INSTALL LOWER NO. 2 STEERING WHEEL COVER Installation
58. INSTALL HEATER WATER HOSE INLET
(a) Install the water hose and attach the clip.
59. INSTALL HEATER WATER HOSE OUTLET
(a) Use the same procedures described for the heater inlet water hose.
60. INSTALL AIR CONDITIONER TUBE AND ACCESSORY
(a) Remove the attached vinyl tape from the tube.
(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the air conditioner tube and accessory.
Compressor oil:
ND-OIL 11 or equivalent
(c) Install the O-ring on the air conditioner tube and accessory.
(d) Install the air conditioner tube and accessory.
61. INSTALL SUCTION HOSE SUB-ASSEMBLY
(a) Remove the attached vinyl tape from the hose.
(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the suction hose sub-assembly.
Compressor oil:
ND-OIL 11 or equivalent
(c) Install the O-ring on the suction hose sub-assembly.
(d) Move the hook connector in the direction indicated by the arrow in the illustration.
(e) Insert the pipe joint into the fitting hole securely and tighten the bolt.
Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)
62. INSTALL COWL TOP PANEL OUTER SUB-ASSEMBLY Installation
63. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY Installation
64. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Installation
65. INSTALL FRONT FENDER TO COWL SIDE SEAL LH Installation
66. INSTALL FRONT FENDER TO COWL SIDE SEAL RH Installation
67. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH Installation
68. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH Installation
69. INSTALL BRAKE MASTER CYLINDER RESERVOIR SUB-ASSEMBLY Installation
70. CONNECT NEGATIVE BATTERY TERMINAL
71. INSPECT STEERING PAD Installation
72. INSPECT SRS WARNING LIGHT
Diagnosis System
73. PERFORM INITIALIZATION
NOTICE:
Some systems need initialization after reconnecting the negative battery terminal Repair Instruction - Initialization.
74. ADD ENGINE COOLANT Testing and Inspection
75. INSPECT FOR COOLANT LEAK Testing and Inspection
76. CHARGE WITH REFRIGERANT Service and Repair
77. WARM UP COMPRESSOR Service and Repair
78. INSPECT FOR REFRIGERANT LEAK Service and Repair