Installation

1ZZ-FE LUBRICATION: OIL PUMP:

COMPONENTS





















INSTALLATION

1. INSTALL OIL PUMP ASSEMBLY





(a) Install a new gasket onto the cylinder block.





(b) Align the spline teeth of the oil pump drive rotor with the large teeth of the crankshaft, then slide on the oil pump.
(c) Install the oil pump with the 5 bolts.
Torque: 9.0 Nm (92 kgf-cm, 80 in-lbf)
2. INSTALL CHAIN VIBRATION DAMPER NO.1
Torque: 9.0 Nm (92 kgf-cm, 80 in-lbf)
3. INSTALL CHAIN SUB-ASSEMBLY (Installation)

4. INSTALL CHAIN TENSIONER SLIPPER (Installation)

5. INSTALL CRANKSHAFT POSITION SENSOR PLATE NO.1 (Installation)

6. INSTALL TIMING CHAIN OR BELT COVER OIL SEAL (Installation)

7. INSTALL TIMING CHAIN OR BELT COVER SUB-ASSEMBLY (Installation)

8. INSTALL CHAIN TENSIONER ASSEMBLY NO.1 (Installation)

9. INSTALL CRANKSHAFT PULLEY (Installation)

10. INSTALL CRANKSHAFT POSITION SENSOR (Installation)

11. INSTALL WATER PUMP ASSEMBLY (Installation)

12. INSTALL ENGINE MOUNTING BRACKET RH (Installation)

13. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY (Installation)

14. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY (Installation)

15. INSTALL IGNITION COIL ASSEMBLY (Installation)

16. INSTALL ENGINE MOUNTING INSULATOR RH (Installation)

17. INSTALL GENERATOR ASSEMBLY (Installation)

18. INSTALL VANE PUMP ASSEMBLY (Installation)

19. INSTALL FAN AND GENERATOR V BELT
20. ADD ENGINE COOLANT (Testing and Inspection)

21. ADD ENGINE OIL (Service and Repair)

22. CONNECT BATTERY NEGATIVE TERMINAL
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
23. INSPECT FOR COOLANT LEAK (Testing and Inspection)

24. INSPECT FOR OIL LEAK
25. INSTALL CYLINDER HEAD COVER NO.2 (Installation)

26. INSTALL ENGINE UNDER COVER RH
27. INSTALL FRONT WHEEL RH
Torque: 100 Nm (1,050 kgf-cm, 76 ft-lbf)