Installation
BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE ACTUATOR: INSTALLATION
INSTALLATION
1. INSTALL BRAKE ACTUATOR BOLT CUSHION
(a) Install the 2 brake actuator bolt cushions and 2 brake actuator bolt holders to the brake actuator.
- Do not hold the actuator by the connector.
- Do not remove the hole plugs of a new brake actuator before connecting the 6 brake lines because the brake actuator is filled with brake fluid.
2. INSTALL BRAKE ACTUATOR
(a) Install the brake actuator bolt cushion to the brake actuator bracket assembly.
(b) Install the brake actuator to the brake actuator bracket assembly with the 2 nuts.
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
3. TEMPORARILY INSTALL BRAKE ACTUATOR WITH BRACKET
(a) Temporarily install the brake actuator with bracket.
(b) Install the No. 3 front brake tube and grommet.
4. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY Installation
5. INSTALL BRAKE ACTUATOR WITH BRACKET
(a) Install the brake actuator with bracket to the body with the 2 bolts and nut.
Torque: 19 Nm (194 kgf-cm, 14 ft-lbf)
NOTE:
Do not damage the brake lines or wire harness.
(b) Using a union nut wrench, connect the No. 3 front brake tube to the brake flexible hose.
without a union nut wrench - Torque: 15 Nm (153 kgf-cm, 11 ft-lbf)
with a union nut wrench - Torque: 14 Nm (143 kgf-cm, 10 ft-lbf)
- Use a torque wrench with a fulcrum length of 250 mm (9.84 in.).
- This torque value is effective when the union nut wrench is parallel to the torque wrench.
(c) Install the grommet to the body.
NOTE:
Make sure that the grommet is installed correctly.
(d) Temporarily tighten each brake line to the correct positions of the brake actuator assembly with bracket as shown in the illustration.
- *1: To front wheel cylinder RH
- *2: To front wheel cylinder LH
- *3: To rear wheel cylinder RH
- *4: To rear wheel cylinder LH
- *5: From front of master cylinder
- *6: From rear of master cylinder
(e) Using a union nut wrench, fully tighten each brake line.
without a union nut wrench - Torque: 15 Nm (153 kgf-cm, 11 ft-lbf)
with a union nut wrench - Torque: 14 Nm (143 kgf-cm, 10 ft-lbf)
- Use a torque wrench with a fulcrum length of 250 mm (9.84 in.).
- This torque value is effective when the union nut wrench is parallel to the torque wrench.
(f) Connect the brake actuator connector.
- Make sure that the actuator connector can be connected smoothly. Do not allow water, oil or dirt to enter.
- Make sure that the connector is locked securely.
6. INSTALL NO. 3 ENGINE ROOM RELAY BLOCK Installation
7. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
8. FILL RESERVOIR WITH BRAKE FLUID Service and Repair
9. BLEED BRAKE MASTER CYLINDER Service and Repair
10. BLEED BRAKE LINE Service and Repair
11. BLEED BRAKE ACTUATOR Service and Repair
12. CHECK FOR DTC
HINT:
Reading and Clearing Diagnostic Trouble Codes.
13. INSPECT FOR BRAKE FLUID LEAK
14. INSPECT FOR FLUID LEVEL IN RESERVOIR Testing and Inspection
15. INSTALL FRONT WHEEL
Torque: 103 Nm (1050 kgf-cm, 76 ft-lbf)
16. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Installation
17. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH Installation
18. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH Installation
19. INSTALL FRONT WIPER ARM HEAD CAP Installation
20. INSTALL ROOF DRIP SIDE FINISH MOULDING LH
21. INSTALL ROOF DRIP SIDE FINISH MOULDING RH Installation
22. INSTALL FRONT UPPER FENDER PROTECTOR LH Installation
23. INSTALL FRONT UPPER FENDER PROTECTOR RH Installation
24. INSTALL ENGINE ROOM SIDE COVER RH Installation
25. INSTALL ENGINE ROOM SIDE COVER LH Installation
26. INSTALL COOL AIR INTAKE DUCT SEAL Installation
27. INSPECT ACTUATOR WITH TECHSTREAM
HINT: Testing and Inspection