Installation
BRAKE SYSTEM (OTHER): BRAKE MASTER CYLINDER: INSTALLATION
INSTALLATION
1. INSPECT AND ADJUST BRAKE BOOSTER PUSH ROD Testing and Inspection
2. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY
(a) Install a new O-ring to the brake master cylinder sub-assembly.
(b) Install the brake master cylinder sub-assembly to the booster assembly with the 2 nuts.
Torque: 13 Nm (133 kgf-cm, 10 ft-lbf)
(c) Using a union nut wrench (10 mm), connect the 2 brake lines to the brake master cylinder sub-assembly.
without union nut wrench - Torque: 15 Nm (153 kgf-cm, 11 ft-lbf)
with union nut wrench - Torque: 14 Nm (143 kgf-cm, 10 ft-lbf)
- Use a torque wrench with a fulcrum length of 250 mm (9.84 in.)
- This torque value is effective when the union nut wrench is parallel to the torque wrench.
(d) Engage the clamp and connect the connector.
3. INSTALL BRAKE ACTUATOR WITH BRACKET Installation
4. INSTALL NO. 3 ENGINE ROOM RELAY BLOCK
(a) Install the No. 3 engine room relay block with the bolt and nut.
Torque: 8.0 Nm (82 kgf-cm, 71 in-lbf)
5. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
6. FILL RESERVOIR WITH BRAKE FLUID Service and Repair
7. BLEED BRAKE MASTER CYLINDER Service and Repair
8. BLEED BRAKE LINE Service and Repair
9. BLEED BRAKE ACTUATOR Service and Repair
10. INSPECT FOR BRAKE FLUID LEAK
11. INSPECT FLUID LEVEL IN RESERVOIR Testing and Inspection
12. INSTALL FRONT WHEEL
Torque: 103 Nm (1050 kgf-cm, 76 ft-lbf)
13. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Installation
14. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH Installation
15. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH Installation
16. INSTALL FRONT WIPER ARM HEAD CAP Installation
17. INSTALL ROOF DRIP SIDE FINISH MOULDING LH
18. INSTALL ROOF DRIP SIDE FINISH MOULDING RH Installation
19. INSTALL FRONT UPPER FENDER PROTECTOR LH Installation
20. INSTALL FRONT UPPER FENDER PROTECTOR RH Installation
21. INSTALL ENGINE ROOM SIDE COVER LH Installation
22. INSTALL ENGINE ROOM SIDE COVER RH Installation
23. INSTALL COOL AIR INTAKE DUCT SEAL Installation