Cylinder Head and Cover, Assembly Overview

Cylinder Head and Cover, Assembly Overview






1 Cylinder head gasket

• Replace

• After replacing, change engine oil and coolant

2 Cylinder head

• Removing and installing => [ Cylinder Head ] Cylinder Head.

• Check for distortion => [ Checking Cylinder Head for Distortion ]

• After replacing, change engine oil and coolant

3 Lifting eye

4 Bracket

• For electrical wires

5 Bolt

• 23 Nm

6 Cylinder head cover gaskets

• Replace if damaged

7 Cylinder head cover

• Removing and installing => [ Cylinder Head Cover ] Service and Repair.

8 Bolt

• With spacer sleeve and seal

• Replace if damaged

• Tightening sequence => [ Cylinder Head Cover Tightening Sequence ]

9 Ignition coil

10 Cap

11 Seal for filler cap

• Replace if damaged

12 Bolt

• Loosening sequence => [ Loosen and tighten cylinder head bolts
in sequence. ] Cylinder Head.

• Replace

• Tightening sequence => [ Cylinder Head Tightening Sequence ]

13 Lifting eye

14 Bracket

• For electrical wire

15 Bolt

• 23 Nm

16 Bolt

• 10 Nm

17 Coolant connection

18 Gasket

• Replace

Cylinder Head Cover Tightening Sequence





- Tighten bolts to 10 Nm in - 1 to 17 - sequence.

Cylinder Head Tightening Sequence





- Tighten bolts in 4 stages in sequence - 1 to 20 - as follows:

- Tighten bolts by hand.

- Tighten bolts to 30 Nm.

- Tighten bolts to 50 Nm.

- Tighten an additional 1/2 turn (180°).

Checking Cylinder Head for Distortion





- Measure at several places with straight edge and feeler gauge.

Permissible distortion:

• Maximum 0.05 mm.