Removal

WINDOW / GLASS: BACK DOOR GLASS: REMOVAL

1. REMOVE UPPER BACK DOOR TRIM PANEL ASSEMBLY Disassembly

2. REMOVE BACK DOOR SIDE GARNISH RH Disassembly

3. REMOVE BACK DOOR SIDE GARNISH LH Disassembly

4. REMOVE BACK DOOR TRIM BOARD ASSEMBLY Disassembly

5. REMOVE BACK DOOR TRIM BOARD Disassembly

6. REMOVE REAR SPOILER ASSEMBLY Removal

7. REMOVE REAR WIPER ARM HEAD CAP (w/ Rear Wiper)

(a) for Back Door Glass:

(1) Remove the rear wiper arm head cap Removal.

8. REMOVE REAR WIPER ARM AND BLADE ASSEMBLY (w/ Rear Wiper)

(a) for Back Door Glass:

(1) Remove the rear wiper arm and blade assembly Removal.

9. REMOVE REAR WIPER MOTOR GROMMET (w/ Rear Wiper)

(a) for Back Door Glass:

(1) Remove the rear wiper motor grommet Removal.

10. REMOVE REAR WIPER MOTOR ASSEMBLY (w/ Rear Wiper)

(a) for Back Door Glass:

(1) Remove the rear wiper motor assembly Removal.

11. REMOVE BACK DOOR GLASS

(a) Disconnect the 2 connectors.





(b) Apply protective tape to the outer surface of the vehicle body to prevent scratches.





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NOTICE:
When separating the back door glass from the vehicle, be careful not to damage the paint or interior and exterior ornaments.

(c) Pass a piano wire between the vehicle body and back door glass from the interior, as shown in the illustration.

HINT
Do not allow the piano wire to interfere with the clips.





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(d) Tie both wire ends to wooden blocks or similar objects that can serve as handles.

(e) Cut off the adhesive by pulling the piano wire around the back door glass.

NOTICE:
Leave as much adhesive on the vehicle body as possible when removing the back door glass.

(f) Using suction cups, disengage the 2 clips and remove the back door glass.





12. REMOVE NO. 1 BACK DOOR GLASS ADHESIVE DAM

(a) Remove the No. 1 back door glass adhesive dam.





13. REMOVE NO. 1 BACK WINDOW OUTSIDE MOULDING LH

(a) Remove the No. 1 back window outside moulding LH.





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14. REMOVE NO. 1 BACK WINDOW OUTSIDE MOULDING RH

HINT
Use the same procedure for the RH side and LH side.

15. REMOVE NO. 1 BACK WINDOW LOWER MOULDING

(a) Remove the No. 1 back window lower moulding.





16. REMOVE NO. 2 BACK WINDOW GLASS SPACER

(a) Using a scraper, remove the No. 2 back window glass spacer.





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NOTICE:
* Be careful not to damage the back door glass.
* Be sure to replace the No. 1 back window glass spacer with a new one.

17. REMOVE NO. 1 BACK WINDOW GLASS SPACER

HINT
Use the same procedure for the No. 1 spacer and No. 2 spacer.

18. CLEAN BACK DOOR GLASS

(a) Clean the outer edge of the back door glass with a non-residue solvent.





NOTICE:
* Do not touch the back door glass surface after cleaning it.
* Be careful not to damage the glass.
* Even if using a new back door glass, clean the back door glass with a non-residue solvent.

19. REMOVE BACK DOOR OUTSIDE GARNISH SUB-ASSEMBLY

(a) for Back Door Window Fix Glass:

(1) Remove the back door outside garnish sub-assembly .

20. REMOVE BACK WINDOW FIX GLASS

(a) Disconnect the 2 connectors.





(b) Apply protective tape to the outer surface of the vehicle body to prevent scratches.





Text in Illustration





NOTICE:
When separating the back door glass vehicle, be careful not to damage the interior and exterior ornaments.

(c) Pass a piano wire between the vehicle body and back window fix glass from the interior, as shown in the illustration.





Text in Illustration





(d) Tie both wire ends to wooden blocks or similar objects that can serve as handles.

(e) Cut off the adhesive by pulling the piano wire around the back door glass.

NOTICE:
Leave as much adhesive on the vehicle body as possible when removing the back door glass.

(f) Using suction cups, disengage the 2 clips and remove the back door glass.





21. REMOVE NO. 2 BACK DOOR GLASS ADHESIVE DAM

(a) Using a scraper, remove the back door glass adhesive dam.





NOTICE:
* Be careful not to damage the back window fix glass.
* Be sure to replace the back door glass adhesive dam with a new one.

22. REMOVE NO. 2 BACK WINDOW OUTSIDE MOULDING LH

(a) Using a scraper, remove the NO. 2 back window outside moulding LH.





Text in Illustration





NOTICE:
* Be careful not to damage the back window fix glass.
* Be sure to replace the back window outside moulding with a new one.

23. REMOVE NO. 2 BACK WINDOW OUTSIDE MOULDING RH

HINT
Use the same procedure for the RH side and LH side.

24. REMOVE NO. 2 BACK WINDOW LOWER MOULDING

(a) Using a scraper, remove the back window lower moulding.





NOTICE:
* Be careful not to damage the back window fix glass.
* Be sure to replace the back window lower moulding with a new one.

25. REMOVE NO. 2 BACK DOOR GLASS SPACER

(a) Using a scraper, remove the No. 2 back door glass spacer.





Text in Illustration





NOTICE:
* Be careful not to damage the back window fix glass.
* Be sure to replace the No. 2 back window glass spacer with a new one.

26. REMOVE NO. 1 BACK DOOR GLASS SPACER

HINT
Use the same procedure for the No. 1 spacer and No. 2 spacer.

27. CLEAN BACK WINDOW FIX GLASS

(a) Clean the outer edge of the back window fix glass with a non-residue solvent.





NOTICE:
* Do not touch the back window fix glass surface after cleaning it.
* Be careful not to damage the glass.
* Even if using a new back window fix glass, clean the back window fix glass with a non-residue solvent.

28. CLEAN VEHICLE BODY

(a) Using a scraper, remove the moulding and adhesive from the back window fix glass.





Text in Illustration





(b) Clean and shape the contact surfaces of the vehicle body.

(1) Using a knife, cut away excess adhesive on the contact surfaces of the vehicle body, as shown in the illustration.

NOTICE:
Be careful not to damage the vehicle body.

HINT
Leave as much adhesive on the vehicle body as possible.

(2) Clean the contact surfaces of the vehicle body with a piece of cloth saturated with cleaner.

HINT
Even if all the adhesive has been removed, clean the vehicle body.