Installation
BRAKE (REAR): REAR BRAKE: INSTALLATION
HINT
* Use the same procedure for the LH side and RH side.
* The following procedure is for the LH side.
1. INSTALL REAR DISC
(a) Align the matchmarks of the disc and axle hub, and install the disc.
Text in Illustration
NOTICE:
When replacing the disc with a new one, select the installation position where the rear disc has minimal runout.
2. INSTALL REAR DISC BRAKE CYLINDER MOUNTING
(a) Install the rear disc brake cylinder mounting to the axle beam with the 2 bolts.
Torque : 57 Nm (585 kgf-cm, 42 ft-lbf)
3. INSTALL REAR DISC BRAKE BUSHING DUST BOOT
(a) Apply a light layer of lithium soap base glycol grease to the entire circumference of 2 new rear disc brake bushing dust boots.
HINT
Apply at least 0.3 g (0.01 oz.) of lithium soap base glycol grease to each rear disc brake bushing dust boot.
(b) Install the 2 rear disc brake bushing dust boots to the rear disc brake cylinder mounting.
4. INSTALL REAR DISC BRAKE PAD GUIDE PIN
(a) Apply a light layer of lithium soap base glycol grease to the sliding and sealing surfaces of the 2 rear disc brake pad guide pins.
(b) Install the 2 rear disc brake pad guide pins to the rear disc brake cylinder mounting.
5. INSTALL REAR DISC BRAKE PAD SUPPORT PLATE
(a) Install the 2 rear disc brake pad support plates to the rear disc brake cylinder mounting.
NOTICE:
Be sure to install each rear disc brake pad support plate in the correct position and direction.
6. INSTALL REAR DISC BRAKE ANTI-SQUEAL SHIM
(a) Apply disc brake grease to the back plate of the rear disc brake pads.
(b) Install the rear No. 1 disc brake anti-squeal shim and rear No. 2 disc brake anti-squeal shim to each rear disc brake pad.
Text in Illustration
NOTICE:
* When replacing worn pads, the anti-squeal shims must be replaced together with the pads.
* Apply disc brake grease to the area that contacts the anti-squeal shim.
* Disc brake grease may seep out slightly from the areas where the anti-squeal shims are installed.
* Make sure that disc brake grease is not applied onto the lining surface.
7. INSTALL REAR DISC BRAKE PAD
(a) Install the 2 rear disc brake pads to the rear disc brake cylinder mounting.
NOTICE:
There should be no oil or grease on the friction surfaces of the disc brake pads or the rear disc.
(b) Install the 2 anti-squeal springs to the rear disc brake pads.
NOTICE:
* When replacing the rear disc brake pads with new ones, make sure to replace the anti-squeal springs at the same time.
* Be sure to install the anti-squeal springs into the rear disc brake pad installation holes as far as they will go.
8. INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY
(a) To compensate for pad lining thickness, use SST to adjust the protrusion of the rear disc brake piston by turning it.
SST : 09719-12010
09719-01030
NOTICE:
* Place the disc between the 2 brake pads and determine the piston return value.
* Turn the rear disc brake piston to the position where the protrusion on the rear disc brake pad lines up properly with the piston groove.
(b) Hold the rear disc brake cylinder pad guide pin, and install the rear disc brake cylinder assembly to the rear disc brake cylinder mounting with the 2 bolts.
Text in Illustration
Torque : 34 Nm (350 kgf-cm, 25 ft-lbf)
NOTICE:
* Install the rear disc brake cylinder assembly while holding both of the rear disc brake pads because the anti-squeal springs may fall off the rear disc brake pads.
* Be sure that the anti-squeal springs are installed to the rear disc brake pads.
9. CONNECT REAR FLEXIBLE HOSE
(a) Connect the rear flexible hose to the rear disc brake cylinder assembly with a new union bolt and a new gasket.
Torque : 33 Nm (340 kgf-cm, 25 ft-lbf)
HINT
Install the flexible hose lock securely into the lock hole in the disc brake cylinder.
10. CONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY
(a) Install the No. 3 parking brake cable assembly to the rear disc brake cylinder assembly.
Text in Illustration
HINT
Be sure to engage the No. 3 parking brake cable assembly clip onto the rear disc brake cylinder assembly as shown in the illustration.
(b) Connect the No. 3 parking brake cable assembly to the rear disc brake cylinder assembly.
11. FILL RESERVOIR WITH BRAKE FLUID
12. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
(a) Connect the cable to the negative (-) battery terminal.
(b) Perform the following procedure if air bleeding is not necessary:
(1) Connect the reservoir level switch connector.
(2) Clear the DTCs Reading and Clearing Diagnostic Trouble Codes.
13. INSTALL REAR NO. 3 FLOOR BOARD Installation
14. INSTALL REAR DECK FLOOR BOX Installation
15. INSTALL REAR NO. 2 FLOOR BOARD (for Separate Type) Installation
16. BLEED BRAKE LINE Service and Repair
17. ADJUST PARKING BRAKE
Adjustments
18. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL ASSEMBLY Installation
19. INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH Installation
20. INSTALL FRONT DOOR SCUFF PLATE LH Installation
21. INSTALL REAR WHEEL
Torque : 103 Nm (1050 kgf-cm, 76 ft-lbf)