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Installation





2AZ-FXE ENGINE CONTROL SYSTEM: KNOCK SENSOR: INSTALLATION

1. INSTALL KNOCK SENSOR

(a) Install the knock sensor with the nut.





Torque : 20 Nm (204 kgf-cm, 15 ft-lbf)

NOTICE:
Make sure that the knock sensor is in the correct position.

(b) Connect the knock sensor connector.

2. INSTALL INTAKE MANIFOLD

(a) Install a new gasket into the intake manifold.





(b) Install the intake manifold with the 5 bolts and 2 nuts.

Torque : 30 Nm (306 kgf-cm, 22 ft-lbf)

(c) Fit the union to check valve hose into the vacuum hose clamp.

(d) Install the wire harness clamp.

(e) Connect the camshaft timing oil control valve connector.

(f) Connect the union to check valve hose to the brake booster.

3. INSTALL FUEL DELIVERY PIPE WITH INJECTOR Installation

4. INSTALL FUEL TUBE Installation

5. INSTALL THROTTLE BODY Installation

6. INSTALL AIR CLEANER CASE SUB-ASSEMBLY Installation

7. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Installation

8. ADD COOLANT (for Engine) Coolant (for Engine)

9. INSPECT FOR COOLANT LEAK (for Engine) Testing and Inspection

10. INSPECT FOR FUEL LEAK Testing and Inspection

11. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY Installation

12. INSTALL COWL TOP PANEL OUTER SUB-ASSEMBLY

(a) Install the cowl top panel outer sub-assembly with the 4 bolts and 4 nuts.





Bolt - Torque : 5.0 Nm (51 kgf-cm, 44 in-lbf)

Nut - Torque : 85 Nm (867 kgf-cm, 63 ft-lbf)

13. INSTALL BRAKE MASTER CYLINDER RESERVOIR SUB-ASSEMBLY Installation

14. INSTALL WINDSHIELD WIPER MOTOR AND LINK Installation

15. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Installation

16. INSTALL FRONT FENDER TO COWL SIDE SEAL LH Installation

17. INSTALL FRONT FENDER TO COWL SIDE SEAL RH Installation

18. INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY LH Installation

19. INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY RH Installation