Removal
2AZ-FE LUBRICATION: OIL PUMP:
REMOVAL
1. REMOVE FRONT WHEEL RH
2. REMOVE ENGINE UNDER COVER LH
3. REMOVE ENGINE UNDER COVER RH
4. REMOVE FRONT FENDER APRON SEAL RH
5. DRAIN ENGINE OIL
(a) Install a new gasket and the drain plug after draining engine oil.
Torque: 25 Nm (255 kgf-cm, 18 ft-lbf)
6. REMOVE FRONT EXHAUST PIPE ASSEMBLY
7. REMOVE ENGINE MOVING CONTROL ROD W/BRACKET ()
8. REMOVE ENGINE MOUNTING STAY NO. 2 RH
9. REMOVE ENGINE MOUNTING BRACKET NO. 2 RH
10. REMOVE FAN AND GENERATOR V BELT (Removal)
11. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY
12. DISCONNECT ENGINE WIRE
13. REMOVE GENERATOR ASSEMBLY (Removal)
14. REMOVE VANE PUMP ASSEMBLY
HINT: (Removal)
NOTE: Do not disconnect the hose.
15. REMOVE IGNITION COIL ASSEMBLY
16. DISCONNECT VENTILATION HOSE
17. DISCONNECT VENTILATION HOSE NO. 2
18. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY ()
19. SET NO. 1 CYLINDER TO TDC/COMPRESSION (Removal)
20. REMOVE CRANKSHAFT PULLEY ()
21. REMOVE CRANKSHAFT POSITION SENSOR
22. REMOVE OIL PAN SUB-ASSEMBLY ()
23. REMOVE NO. 1 CHAIN TENSIONER ASSEMBLY
24. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY ()
25. INSTALL ENGINE HANGER NO. 1 ()
26. REMOVE ENGINE MOUNTING INSULATOR RH ()
27. REMOVE ENGINE MOUNTING BRACKET RH ()
28. REMOVE TIMING CHAIN COVER SUB-ASSEMBLY
(a) Using an E10 "TORX" socket, remove the stud bolt for the drive belt tensioner from the cylinder block.
(b) Remove the 14 bolts and 2 nuts.
(c) Remove the timing chain cover by prying between the timing chain cover and cylinder head or cylinder block with a screwdriver.
NOTE: Be careful not to damage the contact surfaces of the timing chain cover, cylinder block and cylinder head.
HINT: Tape the screwdriver tip before use.
29. REMOVE TIMING CHAIN CASE OIL SEAL
(a) Using a screwdriver and a hammer, tap out the oil seal.
HINT: Tape the screwdriver tip before use.
30. REMOVE CRANKSHAFT POSITION SENSOR PLATE NO. 1
31. REMOVE CHAIN TENSIONER SLIPPER
32. REMOVE CHAIN VIBRATION DAMPER NO. 1
33. REMOVE CHAIN SUB-ASSEMBLY
34. REMOVE CRANKSHAFT TIMING GEAR OR SPROCKET ()
35. REMOVE NO. 2 CHAIN SUB-ASSEMBLY ()
36. REMOVE OIL PUMP ASSEMBLY
(a) Remove the 3 bolts and pump.