Differential And Drive Pinion (Part 1)
Part 1:
COMPONENTS
REMOVAL OF DIFFERENTIAL
1. REMOVE SPEEDOMETER DRIVEN GEAR
2. REMOVE SPEED SENSOR AND SENSOR ROTOR Part 1
3. REMOVE OIL PUMP Part 1
SST 09350-32013 (09351-32061
4. REMOVE TRANSAXLE HOUSING Part 2
5. REMOVE DIFFERENTIAL
REPLACEMENT OF DIFFERENTIAL
1. REPLACE SIDE BEARING FROM DIFFERENTIAL CASE
a. Fasten SST under the bearing above the cutouts on the speedometer drive gear. Then remove the bearing from the case.
SST 09502-10012
b. Remove the speedometer drive gear from the RH side.
c. Using SST and a press, press the side bearings onto the differential case.
SST 09350-32013 (09351-32090, 09351-32120)
2. REPLACE RING GEAR
a. Loosen the staked part of the lock plate.
b. Remove the eight bolts and locking plates.
c. Using a copper hammer, tap on the ring gear to remove it from the case.
d. Clean the contact surface of the differential case.
e. Heat the ring gear to about 100 °C (212 °F) in an oil bath.
CAUTION: Do not heat the ring gear above 110 °C (230 °F).
f. Clean the contact surface of the ring gear with cleaning solvent.
g. Quickly install the ring gear on the differential case.
h. Install new locking plates and set bolts. Tighten the set bolts uniformly and a little at a time. Torque the bolts.
Torque: 985 kg.cm (71 ft.lb, 97 N.m)
i. Using a hammer and drift punch, stake the locking plates.
NOTE: Stake one claw flush with the flat surface of the nut. For the claw contacting the protruding portion of the nut, stake only the half on the tightening side.
REPLACEMENT OF OIL SEAL AND OUTER RACE
1. REPLACE LH OIL SEAL
a. Remove the oil seal.
b. Using SST, drive in a new oil seal.
SST 09350-32013 (09351-32111, 09351-32130)
c. Coat the lip of the oil seal with MP grease.
2. REPLACE LH SIDE BEARING OUTER RACE
a. Remove the oil seal.
b. Using SST, drive out the outer race and shim.
SST 09350-32013 (09351-32130, 09351-32150)
c. Place the shim Onto the transaxle case.
d. Using SST, drive in a new outer race into the transaxle case.
SST 09350-32013 (09351-32111, 09351-32130)
e. Install a new oil seal
3. REPLACE RH OIL SEAL
a. Remove the oil seal.
b. Using SST, drive in a new oil seal.
SST 09350-32013 (09351-32130, 09351-32150)
c. Coat the lip of the oil seal with MP grease.
4. REPLACE RH SIDE BEARING OUTER RACE
a. Remove the oil seal.
b. Using SST, press out the outer race and shim.
SST 09350-32013 (09351-32090)
c. Place the shim onto the transaxle case.
d. Using SST, press the outer race into the transaxle case.
SST 09350-32013 (09351-32111, 09351-32130)
e. Install the oil seal.