Operation CHARM: Car repair manuals for everyone.
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Steering Column - Installation






INSTALLATION

NOTE: If steering column is being replaced, perform following on column before installing it in vehicle:










NOTE: Ensure ignition switch is positioned in ON position if ignition switch needs to be installed.

1. If necessary, Install ignition switch (2) on steering column by pushing tapered end onto shaft and steering column ignition cylinder housing. Install screw (1) securing the switch to the column.

2. Install halo lamp on column until its tabs snap into place on ignition cylinder housing.









3. Position multi-function/windshield wiper switch (2) onto top of column and install two screws (1) securing switch in place.










4. Place clockspring (1) onto end of column engaging clockspring latch hooks (2) into column (3).










5. Install ignition key cylinder in steering column. To do this, first position key cylinder in ON position (with key in it) so retaining tab can be depressed. Push key cylinder into column ignition cylinder housing until retaining tab (2) locks into place.

6. Install steering column into opening in lower instrument panel.
7. Align slots in mounting brackets on steering column with studs in instrument panel. Loosely attach column to instrument panel lower mounting studs using two lower mounting nuts.









8. Connect wiring harness electrical connectors (1, 2, 3) to multi-function switch, windshield wiper switch, and ignition switch.










9. Connect wiring harness electrical connector (3) to clockspring (2).

10. Lift column into mounting position on the instrument panel and install two upper mounting nuts. Tighten all four (upper and lower) mounting nuts to 17 Nm (150 in. lbs.).
11. Verify front wheels of vehicle are in STRAIGHT-AHEAD position.









12. If not already positioned, position steering column shaft in correct alignment with splines in intermediate shaft extension (5) coupling. To do this, turn the steering wheel end of the shaft until the missing spline area on that end of the shaft faces straight up.
13. Slide intermediate shaft extension (5) coupling onto steering column (3) shaft. Install coupling pinch bolt and tighten to 49 Nm (36 ft. lbs.).
14. Install upper shroud (4) onto steering column.
15. Install lower shroud (8) onto steering column. Snap lower shroud to upper, then install and tighten two screws securing shrouds to column.

CAUTION: When installing the steering wheel, the clockspring must be centered in its travel to avoid overextending the clockspring inner parts, causing the clockspring to become inoperative. If removed and handled properly using the correct procedures, it should be in the "centered" position. If there is any question as to whether the clockspring is in the "centered" position of travel, perform the clockspring centering procedure before proceeding. Procedures .










CAUTION: Do not install steering wheel onto column shaft by driving (forcing) it into place.

16. Feed clockspring wiring leads through hole in steering wheel (1). Align steering wheel's wide mounting spline with steering column shaft missing spline area and push wheel onto shaft. Make sure clockspring lines up with back of steering wheel and does not bind.
17. Install steering wheel retaining bolt and tighten it until wheel is fully installed on shaft. Tighten steering wheel retaining bolt to 54 Nm (40 ft. lbs.).










18. Place driver airbag (1) near clockspring wiring and connect horn switch wiring connector (2).
19. Connect squib wires (6) (match colors of connector ends) to driver airbag. Make airbag connection by pressing straight in on connectors. The connector must be fully seated. Feel for positive snap to assure positive connection.
20. Attach squib wiring routing clips (3, 4) to steering wheel (5).
21. Place driver airbag into position and install three mounting screws. Tighten mounting screws to 12 Nm (105 in. lbs.).

22. Install lower instrument panel steering column cover. Steering Column Opening Cover - Installation

WARNING: Do not connect battery ground cable without following proper procedure as indicated in following step. Serious or fatal injury may result if the Airbag System Test is not performed first.

23. Reconnect battery ground terminal following Airbag System Test found in Restraints. Component Tests and General Diagnostics
24. Test operation of all column mounted components. If applicable, reset radio and clock.
25. Verify tilt mechanism operates properly.
26. Road test vehicle to ensure proper operation of steering system.