Gasket, Inner Timing Cover

Gasket, inner timing cover

Operation number: 21510-3

Note! Some variation in the illustrations may occur, but the essential information is always correct.






Removal

Note! Removal steps in this procedure may contain installation details.

Remove the front crankshaft seal. Refer to: crankshaft front seal, B6324S Service and Repair.




Rotate the engine to the zero position. 999 7257 Wrench 999 7257 Wrench.




Lock the camshafts. 999 7261 Position sensor 999 7261 Position Sensor.

Remove the outer timing cover. Refer to: Outer timing cover gasket, B6324S Outer Timing Cover Gasket.








Raise the tensioner's lock plate (1) slightly and press the tensioner together (2). Secure with a steel wire, drill or the like with a 2 mm diameter in the tensioner hole (3).




- 999 7264 Counterhold 999 7264 Counterhold
- 999 7263 Counterhold 999 7263 Counterhold
- 999 7272 TORX 60 999 7272 Torx(R) 60









Installation








M7. Refer to Specifications, B6324S Tightening Torque




Slacken the screws two turns.








M6. Refer to Specifications, B6324S Tightening Torque
Remove the lock for the tensioner.





Attach the following items:
- 999 7264 Counterhold 999 7264 Counterhold
- 999 7263 Counterhold 999 7263 Counterhold
- 999 7272 TORX 60 999 7272 Torx(R) 60

Install the following items:
- Center screw, exhaust camshaft. Refer to Specifications, B6324S Tightening Torque
- Center screw, intake camshaft. Refer to Specifications, B6324S Tightening Torque

Remove the following items:
- 999 7263 Counterhold 999 7263 Counterhold
- 999 7264 Counterhold 999 7264 Counterhold
- 999 7272 TORX 60 999 7272 Torx(R) 60





Remove the following items:
- 999 7261 Position sensor 999 7261 Position Sensor




Turn the engine two rotations and check the setting.




Remove and discard the intermediate shaft seal.




Install the cover.
Use the tool and 3 screws in the indicated spot to guide the cover and gasket into the right position. Do not tighten!
999 7266 Position sensor 999 7266 Position Sensor and 999 7267 Position sensor 999 7267 Position Sensor.




M7. Refer to Specifications, B6324S Tightening Torque




Tighten the screws in the order illustrated.
M7. Refer to Specifications, B6324S Tightening Torque




Screw in the adjuster screws until they make contact.
Inner timing cover adjuster screw. Refer to Specifications, B6324S Tightening Torque




M8. Refer to Specifications, B6324S Tightening Torque





Install the following items:
- M6. Refer to Specifications, B6324S Tightening Torque
- M7. Refer to Specifications, B6324S Tightening Torque
- M8. Refer to Specifications, B6324S Tightening Torque

Install the following items:
- the drive wheel and new seal. Refer to: Intermediate shaft gasket, auxiliaries side, B6324S Intermediate Shaft Gasket, Auxiliaries Side
- auxiliary brackets. Refer to: Auxiliary brackets, B6324S Service and Repair.




M7. Refer to Specifications, B6324S Tightening Torque




Install new seals.

Fill the cooling system. Refer to: Cooling system - draining, charging and bleeding Service and Repair.