Headliner: Service and Repair
Headlining
Removing the headlining
Preparations
Note! Cars equipped with sun roofs: open it completely.
Prepare the car. See Note when disconnecting and connecting the battery lead Battery Disconnecting.
Removing components
Remove:
- the sun visor. See Sun visor Sun Visor
- the front interior lighting. See Front interior lighting Front Interior Lighting
- the upper A-post panel. See Upper A-post panel Upper A-Post Panel
- the front handles. Remove the plugs and the nuts. Then pull the handle straight out
- the upper panel in the B-post. See Upper B-post panel Upper B-Post Panel
- the C-post panel. See C-post panel C-Post Panel
- the rear grab handle. See Grab handle front Service and Repair
- the rear interior lighting. See Rear interior lighting Rear Interior Lighting
- the D-post panel. See D-post panel D-Post Panel
- the two clips (A) and clamp (B) by turning a 1/4 turn
- the mountings (C) for the cargo net (if applicable).
Removing the headlining
Note! There may be adhesive from the front windshield in the edge of the headlining. Carefully cut along the edge through the adhesive.
Note! If the car is equipped with a sliding sunroof, the moldings around the roof opening and the connector must be removed.
Remove the door trim strips for the front, rear side doors and the tailgate at the top edge.
Lift the headlining over the lugs. Remove the cable connections.
Ultrasonic sensor: press the sensor out from the casing. Remove the casing from the headlining.
Pull the headlining out through the tailgate.
When replacing the headlining:
Using the holes in the old headlining as a template, carefully cut out the holes in the new roof. Using the replacement part kit, bond the sections in the same place as the old. If necessary, transfer the required reinforcements to the new headlining.
Installing the headlining
Installing the headlining
When replacing the headlining, holes must be cut out for the handle. Measure up the location of the holes on the old headlining. First make a small cut if possible. When the headlining is positioned over the two wire ends, cut them off to the same dimensions. Cut away as little as possible.
Note! Secure the cable harness, the connectors and the hoses using tape to prevent noise.
Note! Do not bend or rumple the headlining.
Carefully remove the headlining through the tailgate.
Connect the connectors. Secure using tape on the inside of the headlining.
Ultrasonic sensor: install the casing. Press the sensor into position.
Install the headlining onto the lugs.
Install:
- clamp (B) and clip (A)
- the door trim strips for the front and rear side doors at the top edge
- the door trim strip for the tailgate above the headlining.
Note! If the car is equipped with a sliding sunroof, the moldings around the roof opening and the connector must be installed.
Installing components
Install:
- the sun visor. See Sun visor Sun Visor
- the front interior lighting. See Front interior lighting Front Interior Lighting
- the upper A-post panel. See Upper A-post panel Upper A-Post Panel
- the front handles. Position the handle and secure it using both the nuts. Tighten to 5 Nm. Press both the plugs into place
- the upper panel in the B-post. See Upper B-post panel Upper B-Post Panel
- the C-post panel. See C-post panel C-Post Panel
- the rear grab handle. See Grab handle front Service and Repair
- the rear interior lighting. See Rear interior lighting Rear Interior Lighting
- the D-post panel. See D-post panel D-Post Panel
- the mountings (C) for the cargo net (if applicable).
Final check
Reset the car. See Note when disconnecting and connecting the battery lead Battery Disconnecting.
Check the function of the interior lighting and the ultrasonic system for the alarm.