Engine Replacement, Transferring Components
Engine replacement, transferring components
Special tools:
998 5972 JACK 998 5972 Jack
999 2520 FLOOR STAND 999 2520 Floor Stand
999 2810 LIFTING YOKE 999 2810 Lifting Yoke
999 5112 GEAR SECTOR 999 5112 Gear Sector
999 5297 ENGINE FIXTURE 999 5297 Engine Fixture
999 5186 HOOK 999 5186 Hook
999 5642 Hook 999 5642 Hook
999 5463 FIXTURE 999 5463 Fixture
Starter motor, removing
- Pull off the cover
- Remove the support bracket from the intake manifold
- Remove the wiring from the starter motor
- Remove the mounting screws. Remove the starter motor.
Transmission, removing
Remove the torque converter screws. Remove the screwed joint between the transmission and the engine where the flywheel cover is secured to the cylinder block.
Warning! When removing the transmission, use mobile jack 999 5972 FIXTURE 999 5972 Fixture with fixture 999 5463 FIXTURE 999 5463 Fixture to support the transmission and prevent damage.
Carrier plate, removing
See Replacing flange plate Service and Repair.
Engine on mounting stand, installing
Use engine stand 999 2520 and support 999 5297.
Remove the lifting tools.
Install an appropriate number of washers to compensate for the transmission guide pins.
Engine components left-hand side, transferring
1. The upper cover
2. The ignition coils and wiring
3. Camshaft position (CMP) sensor
4. The lifting eyelet.
Engine components exhaust side, transferring
Note! To ensure that there is no exhaust leakage, see: Flanged joint, assembling Flanged Joint, Assembling.
1. The pre-heater plate
2. Exhaust manifold
3. The engine mounting on the timing belt side
4. The thermostat housing and the oil cooler and hoses
5. The bracket for the drive shaft bearing
6. The coolant pipe.
Engine components air intake side, transferring
1. Oil pressure sensor
2. Oil dipstick and pipe
3. Generator (GEN)
4. The intake manifold assembly with the radiator hose connection
5. The thermostat assembly
6. Knock sensor (KS)
7. The flame trap and hoses
8. The engine mountings and the lifting eyelet
9. The starter motor wiring.
Carrier plate, installing
See Replacing flange plate Service and Repair.
Transmission, installing
The torque converter. Tighten to 50 Nm.
Plug the old engine in the same way as the new engine.
Install the exhaust side cover plate.
Install the speed sensor. Tighten to 20 Nm.
Install the cable mounting. Tighten the cable mounting.
Starter motor, Installing
- Install the starter motor. Tighten the screws.
Tighten to 50 Nm
- Install the bracket. Finger-tighten the bracket to the intake manifold
- Connect the wiring
- Install the protective cover.