Output Shaft, 1st to 4th Gears Overview
Output Shaft, 1st to 4th Gears Overview
Output shaft, 1st to 4th gears, disassembly and assembly, refer to => [ Output Shaft, 1st to 4th Gears ] Output Shaft, 1st to 4th Gears.
• If the output shaft or tapered roller bearings are replaced, an adjustment on the output shaft must be performed. Refer to => [ Output Shaft, 1st to 4th Gears, Adjusting ] Output Shaft, 1st to 4th Gears, Adjusting.
• Always replace both tapered roller bearings together as a set.
1 Clutch Housing
2 Oil Deflector Ring
3 Dished Washer
• Pulling out, refer to => [ Pull Dished Washer out of Output Shaft ] Output Shaft, 1st to 4th Gears.
• Installing, refer to => [ Pressing Dished Washer
into Output Shaft ] Output Shaft, 1st to 4th Gears.
4 Outer Race/Tapered Roller Bearing
• Pulling out, refer to => [ Removing the Outer Race/Tapered
Roller Bearing from the Clutch Housing ] Output Shaft, 1st to 4th Gears.
• Installing, refer to => [ Pressing Outer Race/Tapered
Roller Bearing into Clutch Housing ] Output Shaft, 1st to 4th Gears.
5 Inner Race/Tapered Roller Bearing
• Pressing off, refer to => [ Removing the Inner Race/Tapered
Roller Bearing on the Side of the Clutch Housing ] Output Shaft, 1st to 4th Gears.
• Pressing on, refer to => [ Installing the Inner
Race/Tapered Roller Bearing on the Side of the Clutch Housing ] Output Shaft, 1st to 4th Gears.
6 Output Shaft
• For 1st to 4th gear.
• Adjusting, refer to => [ Output Shaft, 1st to 4th Gears, Adjusting ] Output Shaft, 1st to 4th Gears, Adjusting.
7 Needle Bearing
• For 2nd gear.
8 2nd Gear Wheel
• 1st/2nd gear synchronizing, changed starting transmission build date 26 October 2009, refer to => [ Differences in Synchronizing 1st/2nd Gears ] Output Shaft, 1st to 4th Gears.
9 Synchronizer Ring (Inner Race for 2nd Gear)
• 1st/2nd gear synchronizing, changed starting transmission build date 26 October 2009, refer to => [ Differences in Synchronizing 1st/2nd Gears ] Output Shaft, 1st to 4th Gears.
10 Outer Race for 2nd Gear
• 1st/2nd gear synchronizing, changed starting transmission build date 26 October 2009, refer to => [ Differences in Synchronizing 1st/2nd Gears ] Output Shaft, 1st to 4th Gears.
11 2nd Gear Synchronizer Ring
• 1st/2nd gear synchronizing, changed starting transmission build date 26 October 2009, refer to => [ Differences in Synchronizing 1st/2nd Gears ] Output Shaft, 1st to 4th Gears.
12 Locking Sleeve with Synchronizer hub for 1st and 2nd gears
• After removing the circlip - item 13 -, press off 2nd gear wheel. Refer to => [ Pressing off Locking
Collar and Synchronizer Hub for 1st and 2nd Gears ] Output Shaft, 1st to 4th Gears.
• Disassembling, refer to => [ Disassembling and Assembling
Locking Collar and Synchronizer Hub for 1st and 2nd Gears as well
as 3rd and 4th Gears ] Output Shaft, 1st to 4th Gears.
• Assembling locking collar/synchronizer hub, refer to => [ Disassembling and Assembling
Locking Collar and Synchronizer Hub for 1st and 2nd Gears as well
as 3rd and 4th Gears ] Output Shaft, 1st to 4th Gears.
• 1st/2nd gear synchronizing, changed starting transmission build date 26 October 2099, refer to => [ Differences in Synchronizing 1st/2nd Gears ] Output Shaft, 1st to 4th Gears.
13 Circlip
14 Synchronizer Ring for 1st Gear
• 1st/2nd gear synchronizing, changed starting transmission build date 26 October 2009, refer to => [ Differences in Synchronizing 1st/2nd Gears ] Output Shaft, 1st to 4th Gears.
15 Outer Race for 1st Gear
• 1st/2nd gear synchronizing, changed starting transmission build date 26 October 2009, refer to => [ Differences in Synchronizing 1st/2nd Gears ] Output Shaft, 1st to 4th Gears.
16 Synchronizer Ring (Inner Race for 1st Gear)
• 1st/2nd gear synchronizing, changed starting transmission build date 26 October 2009, refer to => [ Differences in Synchronizing 1st/2nd Gears ] Output Shaft, 1st to 4th Gears.
17 Needle Bearing
• For 1st gear
18 1st Gear Wheel
• 1st/2nd gear synchronizing, changed starting transmission build date 26 October 2009, refer to => [ Differences in Synchronizing 1st/2nd Gears ] Output Shaft, 1st to 4th Gears.
19 Thrust Washers
• For 1st and 4th gear
• Quantity: 2
• Insert tab of thrust washer in output shaft hole.
20 Washer
• Holds the thrust washers - item 19 - in position on the output shaft,
21 Needle Bearing
• For 4th gear.
22 4th Gear Wheel
23 4th Gear Synchronizer Ring
• Checking for wear, refer to => [ Checking Synchronizer
Ring for 4th Gear for Wear ] Output Shaft, 1st to 4th Gears.
24 Locking Collar with Synchronizer Hub for 3rd and 4th Gear
• After removing the circlip - item 25 -, pull off the 4th gear wheel. Refer to => [ Pulling off Synchronizer
Hub/Operating Sleeve for 3rd and 4th Gear with Gear Wheel for 4th
gear ] Output Shaft, 1st to 4th Gears.
• Disassembling, refer to => [ Disassembling and Assembling
Locking Collar and Synchronizer Hub for 1st and 2nd Gears as well
as 3rd and 4th Gears ] Output Shaft, 1st to 4th Gears.
• Installed position of the locking collar/synchronizer hub, refer to => [ Installed Position of
Locking Collar/Synchronizer Hub for 3rd and 4th Gear ] Output Shaft, 1st to 4th Gears.
• Assembling the operating sleeve/synchronizer hub, refer to => [ Disassembling and Assembling
Locking Collar and Synchronizer Hub for 1st and 2nd Gears as well
as 3rd and 4th Gears ] Output Shaft, 1st to 4th Gears and => [ Assembling Locking Collar/Synchronizer
Hub for 1st and 2nd Gears as well as 3rd and 4th Gears ] Output Shaft, 1st to 4th Gears.
• Pressing on, refer to => [ Pressing on Synchronizer
Hub with Locking Collar for 3rd and 4th Gears ] Output Shaft, 1st to 4th Gears.
25 Circlip
26 Synchronizer Ring for 3rd Gear
• Checking for wear, refer to => [ Checking Synchronizer
Rings for 1st, 2nd and 3rd Gears for Wear ] Output Shaft, 1st to 4th Gears.
27 Outer Race for 3rd Hear
• Insert into synchronizer ring - item 26 -, installed position, refer to => [ Installed Position of
1st Gear Outer Race ] Output Shaft, 1st to 4th Gears.
• Replace if grooved or scored.
28 Synchronizer Ring (Inner Race for 3rd Gear)
• Checking for wear, refer to => [ Checking Inner Race
for 1st, 2nd and 3rd Gears for Wear ] Output Shaft, 1st to 4th Gears.
• Check tabs for scoring.
• Installed location, refer to => [ Installed Position:
Synchronizer Ring (1st Gear Inner Race) ] Output Shaft, 1st to 4th Gears.
29 Needle Bearing
• For 3rd gear.
30 3rd Gear Wheel
• Installed location, refer => [ Install 1st Gear Wheel
with Needle Roller Bearing ] Output Shaft, 1st to 4th Gears.
31 Inner Race/Tapered Roller Bearing
• Pulling off, refer to => [ Remove the Inner Race/Tapered
Roller Bearing on the Side of the Transmission Housing ] Output Shaft, 1st to 4th Gears.
• Pressing on, refer to => [ Installing the Inner
Race/Tapered Roller Bearing on the Side of the Transmission Housing ] Output Shaft, 1st to 4th Gears.
32 Securing Ring
• When replacing the tapered roller bearing - item 31 - and the output shaft - item 6 -, determine again. Refer to => [ Determining the Circlip ] Output Shaft, 1st to 4th Gears.
33 Outer Race/Tapered Roller Bearing
• Pulling out, refer to => [ Pulling Outer Race/Tapered
Roller Bearing out of Transmission Housing ] Output Shaft, 1st to 4th Gears.
• Installing, refer to => [ Pressing Outer Race/Tapered
Roller Bearing into Transmission Housing ] Output Shaft, 1st to 4th Gears.
34 Adjustment Shim
• Determining thickness, refer to => [ Output Shaft, 1st to 4th Gears, Adjusting ] Output Shaft, 1st to 4th Gears, Adjusting.
35 Transmission Housing