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Crankshaft: Description and Operation






Crankshaft Overview


The upper bearing bracket is bolted to the cylinder with two M8 multipoint bolts, which are found in the valley between the cylinder heads. These bolts must not be loosened under any circumstances, because it causes a deformation of the cylinder block which is no longer reparable.

The crankshaft, piston, and connecting rods must not be replaced! Only removal and installation of these components is permitted.

Secure the engine to the engine and transmission holder (VAS 6095) when working on it.






1 Bearing Bracket, Lower

Installed in a tensioned state.

Removing and installing, refer to => [ Lower Bearing Bracket ] Service and Repair.

2 Thrust Washer

For the lower bearing bracket.

3 Bolt

Note the tightening sequence and specification, refer to => [ Main Bearing Bolt Tightening ] Service and Repair.

4 Bearing Shell

5 Crankshaft

Axial play new: 0.07...00.17 mm, Wear limit: 0.37 mm.

Check radial clearance using Plastigage 0.03...00.08 mm, Wear limit: 0.17 mm.

Do not rotate the crankshaft when measuring radial play.

Crankshaft dimensions, refer to => [ Crankshaft Dimensions ] Crankshaft Dimensions.

6 Bolt

8 Nm

7 Oil Spray Jet

For piston cooling.

8 Bearing Shell

9 Cylinder Block

With the upper bearing bracket.

Checking the cylinder bore, refer to => [ Cylinder Bore, Checking ] Testing and Inspection.

Piston and cylinder dimensions, refer to => [ Piston and Cylinder Dimensions ] [1][2]Specifications.

10 Engine Speed Sensor (G28)

To remove, the right engine mount and bracket must be removed, refer to => [ Engine Mounts and Brackets ] Service and Repair.

11 Bolt

10 Nm

12 Thrust Washer

For the upper bearing bracket.