Power Take Off Drive Chain

Power Take Off Drive Chain

Special tools, testers and auxiliary items required

• Old oil collecting and extracting device (VAG 1782)

• Securing pin (T40071)

Removing

- Remove engine. Refer to --> [ Engine, Removing ] Engine Removing.

- Separate engine and transmission. Refer to --> [ Separating transmission from engine ] Engine Removing.

- Secure engine on the engine and transmission holder (VAS 6095). Refer to --> [ Engine, Securing on Engine and Transmission Holder ] Engine, Securing on Engine and Transmission Holder.

- Remove drive plate. Refer to --> [ Drive Plate ] Drive Plate.

- Remove left and right timing chain covers. Refer to --> [ Left and Right Timing Chain Covers ] Left and Right Timing Chain Covers.

- Remove intake manifold. Refer to --> [ Intake Manifold ] Intake Manifold.

- Remove oil filter housing. Refer to --> [ Oil Filter Housing ] Oil Filter Housing.

- Remove lower timing chain cover. Refer to --> [ Lower Timing Chain Cover ] Lower Timing Chain Cover.

- Mark running direction of power take off chain with paint.

- Press tensioning rail in - direction of arrow - and secure chain tensioner with locking pin (T40071).

- Remove bolt - 1 - and remove idler sprocket.





• When removing, be careful of spring in drive spur gear shaft.

- Remove bolts - 2 through 4 - and remove chain tensioner.

- Remove power take off drive chain.

Installing

Installation is performed in reverse order of removal, noting the following:

• Replace gaskets.

• Secure all hose connections with hose clamps appropriate for the model.

- Install lower timing chain cover. Refer to --> [ Lower Timing Chain Cover ] Lower Timing Chain Cover.

- Install crankshaft seal, timing chain side. Refer to --> [ Crankshaft Seal, Timing Chain Side ] Service and Repair.

- Install oil filter housing. Refer to --> [ Oil Filter Housing ] Oil Filter Housing.

- Install intake manifold. Refer to --> [ Intake Manifold ] Intake Manifold.

- Install left and right timing chain covers. Refer to --> [ Left and Right Timing Chain Covers ] Left and Right Timing Chain Covers.

- Install drive plate. Refer to --> [ Drive Plate ] Drive Plate.

- Install engine. Refer to --> [ Engine, Installing ] Engine Installing.

- Add engine oil and check oil level. Refer to --> [ Oil Level, Inspection ] Testing and Inspection.

Tightening Specifications