Operation CHARM: Car repair manuals for everyone.
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Left Cylinder Head Cover






Left Cylinder Head Cover

Special tools, testers and auxiliary items required

Torque wrench (5 to 50 Nm) (V.A.G 1331)

Cable tie

Sealant (D 454 300 A2)

Removing

CAUTION!
When doing any repair work, especially in the engine compartment, pay attention to the following due to clearance issues:

Route lines of all types (e.g. for fuel, hydraulic, EVAP canister system, coolant and refrigerant, brake fluid, vacuum) and electrical wiring so that the original path is followed.

To prevent damages to the lines, make sure there is sufficient clearance to all moving or hot components.

- All cable ties which are opened or cut open when removing, must be replaced in the same position when installing.

- Remove intake air tubes between air filter and throttle valve control module.

- Remove bracket - 3 -.





- Pull off connectors - 4 - from ignition coils.

- Remove ignition coils --> [ Ignition Coils with Power Output Stage ] Service and Repair.

- Disconnect crankcase ventilation hoses - 1 - and - 2 -.

- Loosen bolts in sequence - 12 - through - 1 - and remove cylinder head cover.





Installing

Installation is in reverse order of removal, note the following:

Replace the gasket if it is damaged or leaking.

Before installing, make sure that the gaskets between the cylinder head cover and cylinder head are not damaged and are correctly installed.

- Coat transitions - arrows - on sealing surface of cylinder head with a small amount of sealant (D 454 300 A2).





- Carefully set cylinder head cover in place.

- Tighten bolts in sequence - 1 - through - 12 -. Torque specification: 10 Nm