Operation CHARM: Car repair manuals for everyone.
Hosted by mcallihan.com

Installation (from 07/2011)





BRAKE SYSTEM (OTHER): BRAKE MASTER CYLINDER (for Hatchback): INSTALLATION

1. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY (w/o VSC)

(a) Install a new O-ring onto the brake master cylinder sub-assembly.

(b) Install the brake master cylinder sub-assembly with the 2 nuts.

Torque : 13 Nm (128 kgf-cm, 9 ft-lbf)

(c) Using a union nut wrench 10 mm, install the 2 brake tubes onto the brake master cylinder sub-assembly.

Torque : 15 Nm (155 kgf-cm, 11 ft-lbf)

NOTICE:
Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Service Precautions.

(d) Connect the brake fluid level warning switch connector.

2. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY (w/ VSC)

(a) Install a new O-ring onto the brake master cylinder sub-assembly.

(b) Install the brake master cylinder sub-assembly with the 2 nuts.

Torque : 13 Nm (128 kgf-cm, 9 ft-lbf)

(c) Using a union nut wrench 12 mm, install the 2 brake tubes onto the brake master cylinder sub-assembly.

Torque : 20 Nm (199 kgf-cm, 14 ft-lbf)

NOTICE:
Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Service Precautions.

(d) Connect the brake fluid level warning switch connector.

3. CONNECT CLUTCH RESERVOIR TUBE (for Manual Transaxle)

(a) Connect the clutch reservoir tube with the clip.

4. INSTALL BATTERY CARRIER Installation (from 07/2011)

5. INSTALL BATTERY TRAY

6. INSTALL BATTERY Installation (from 07/2011)

7. BLEED BRAKE LINE

Service and Repair

8. BLEED CLUTCH LINE (for Manual Transaxle)

Procedures

9. INSTALL CENTER COWL TOP VENTILATOR LOUVER Service and Repair