Installation (from 07/2011)

BRAKE SYSTEM (OTHER): BRAKE PEDAL (for Hatchback): INSTALLATION

1. INSTALL BRAKE PEDAL SUPPORT SUB-ASSEMBLY

(a) Temporarily install the pedal support with the bolt and 4 nuts.

(b) Tighten the 4 nuts in the order shown in the illustration.





Torque : 9.0 Nm (92 kgf-cm, 80 in-lbf)

(c) Tighten the bolt.

Torque : 24 Nm (241 kgf-cm, 17 ft-lbf)

2. INSTALL NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY

(a) Align the matchmarks on the No. 2 steering intermediate shaft assembly and the steering column assembly and provisionally install them with the bolt.





Text in Illustration





(b) Tighten the bolt B while aligning the No. 2 steering intermediate shaft assembly with the position C as shown in the illustration.

Standard C:

18.5 to 19.7 mm

Torque : 35 Nm (360 kgf-cm, 26 ft-lbf)

(c) Tighten bolt A.

Torque : 35 Nm (360 kgf-cm, 26 ft-lbf)

3. INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS

(a) Apply lithium soap base glycol grease to the push rod pin.

(b) Install the push rod clevis with the push rod pin and a new clip.





Text in Illustration





(c) Install the brake pedal return spring.

4. INSTALL STOP LIGHT SWITCH ASSEMBLY

(a) Insert the stop light switch into the adjuster until it just touches the brake pedal.





Text in Illustration





NOTICE:
Do not depress the brake pedal.

(b) Make a quarter turn clockwise to install the stop light switch.





Text in Illustration





NOTICE:
Do not depress the brake pedal.

HINT
The turning torque for installing the stop light switch:

Torque : 1.5 Nm (15 kgf-cm, 13 in-lbf) or less

(c) Check the stop light switch clearance.

Stop light switch clearance:

0.5 to 2.6 mm (0.020 to 0.102 in.)

(d) Engage the harness clamp to the pedal support.

(e) Connect the connector to the stop light switch.

5. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL (w/o Knee Airbag) Installation (from 07/2011)

6. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY (w/ Knee Airbag)

Installation (from 07/2011)

7. INSTALL LOWER NO. 2 INSTRUMENT PANEL FINISH PANEL (w/o Knee Airbag) Installation (from 07/2011)

8. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY Installation (from 07/2011)

9. INSTALL COMBINATION METER ASSEMBLY

Installation (from 07/2011)

10. INSPECT AND ADJUST BRAKE PEDAL

Adjustments