Disassembly (from 07/2011)

DOOR / HATCH: REAR DOOR (for Hatchback): DISASSEMBLY

HINT
* Use the same procedure for both the RH and LH sides.
* The procedure described below is for the RH side.

1. PRECAUTION

NOTICE:
After turning the ignition switch off, waiting time may be required before disconnecting the cable from battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Service Precautions.

2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

3. REMOVE REAR DOOR FRAME GARNISH

(a) Disengage the 2 clips and claw.





(b) Disengage the guide and remove the rear door frame garnish.

4. REMOVE REAR DOOR WINDOW REGULATOR HANDLE ASSEMBLY (w/o Power Window)

(a) Insert a clip remover between the plate and front door trim board.





(b) Turn the handle with the clip remover inserted, as shown in the illustration.

(c) Remove the front door window regulator handle and clip.

(d) Remove the window regulator handle plate.

5. REMOVE REAR DOOR ARMREST BASE UPPER PANEL (w/ Power Window)

(a) Using a moulding remover, disengage the 9 claws and 3 guides.





(b) Disconnect the connector and remove the rear armrest base upper panel.

6. REMOVE REAR DOOR ARMREST BASE UPPER PANEL (w/o Power Window)

(a) Using a moulding remover, disengage the 5 claws and 2 guides and remove the rear armrest base upper panel.





7. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY

(a) Using a screwdriver with its tip wrapped in protective tape, disengage the claw and open the cover.





Text in Illustration





(b) Remove the 3 screws.





(c) Disengage the 7 clips.





(d) Disconnect the rear door lock remote control cable assembly and the rear door inside locking cable assembly and remove the rear door trim board.





Text in Illustration





8. REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY

(a) Disengage the 4 guides and remove the rear door inside handle.





9. REMOVE REAR DOOR GLASS INNER WEATHERSTRIP

(a) Disengage the 7 claws and remove the rear door glass inner weatherstrip as shown in the illustration.





10. REMOVE REAR SPEAKER ASSEMBLY Removal (from 07/2011)

11. REMOVE REAR DOOR SERVICE HOLE COVER

(a) Remove the rear door service hole cover.





HINT
Remove any tape remaining on the door side.

12. REMOVE REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY

(a) Remove the 3 bolts and nut, and the rear door window division bar.





13. REMOVE REAR DOOR GLASS SUB-ASSEMBLY

(a) Slide the lower section of the rear door glass as indicated by the arrow as shown in the illustration.





(b) Remove the rear door glass as indicated by the arrows in the order shown in the illustration.





NOTICE:
Do not damage the rear door glass.

14. REMOVE REAR DOOR GLASS CHANNEL SUB-ASSEMBLY

(a) Using a screwdriver with its tip wrapped in protective tape, remove the rear door glass channel.





Text in Illustration





NOTICE:
Do not damage the rear door glass.

15. REMOVE REAR DOOR GLASS CHANNEL FILLER

(a) Remove the rear door glass channel filler.

16. REMOVE REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY (w/ Power Window)

(a) Disconnect the connector.





Text in Illustration





(b) Loosen the temporary bolt.

NOTICE:
Do not remove the temporary bolt. If the temporary bolt is removed, the rear door window regulator may fall and cause damage.

(c) Remove the 3 bolts.

(d) Remove the temporary bolt and the rear door window regulator.

17. REMOVE REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY (w/o Power Window)

(a) Remove the 3 bolts and the rear door window regulator.





NOTICE:
Do not drop or damage the window regulator when removing the bolts.

18. REMOVE NO. 1 SEPARATOR DOOR STIFFENER CUSHION

(a) Remove the 2 bolts and rear door No. 1 separator door stiffener cushion.





19. REMOVE REAR DOOR GLASS RUN

(a) Remove the clip.





(b) Disengage the 2 guides and remove the rear door glass run.

20. REMOVE REAR DOOR GLASS OUTER WEATHERSTRIP ASSEMBLY

HINT
Use the same procedure as for the LH side .

21. REMOVE REAR DOOR LOCK ASSEMBLY (w/ Power Door Lock) Removal (from 07/2011)

22. REMOVE REAR DOOR LOCK ASSEMBLY (w/o Power Door Lock) Removal (from 07/2011)

23. REMOVE REAR DOOR OUTSIDE HANDLE COVER

(a) Using a "TORX" socket wrench T30, loosen the screw.





(b) Disengage the 2 claws and remove the rear door outside handle cover.





24. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY

(a) Remove the rear door outside handle in the direction indicated by the arrow as shown in the illustration.





25. REMOVE REAR DOOR OUTSIDE HANDLE FRONT PAD

(a) Disengage the 3 claws and remove the rear door outside handle front pad.





26. REMOVE REAR DOOR OUTSIDE HANDLE REAR PAD

(a) Disengage the 2 claws and remove the rear door outside handle rear pad.





27. REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY

(a) Using a "TORX" socket wrench T30, loosen the screw.





(b) Slide the rear door outside handle frame and disengage the grommet and 2 claws of the rear door outside handle frame, and then remove it.





28. REMOVE REAR DOOR CHECK ASSEMBLY

(a) Remove the 3 bolts and the rear door check.





29. REMOVE REAR DOOR WEATHERSTRIP

(a) Using a clip remover, disengage the 2 clips.





(b) Using a clip remover, disengage the 29 clips and remove the rear door weatherstrip.

30. REMOVE NO. 2 BLACK OUT TAPE

HINT
Use the same procedure as for the LH side .