Operation CHARM: Car repair manuals for everyone.
Hosted by mcallihan.com

Installation





2GR-FE COOLING: WATER PUMP: INSTALLATION

1. INSTALL WATER PUMP ASSEMBLY

(a) Install a new water pump gasket and the water pump assembly with the 16 bolts.





Bolt A - Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

Bolts B and C - Torque : 11 Nm (112 kgf-cm, 8 ft-lbf)

NOTICE:
* Make sure that there is no oil on the threads of bolts A.
* Be sure to replace 2 bolts C with new ones or reuse them after applying adhesive 1344.

Adhesive:

Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

2. INSTALL WATER PUMP PULLEY

(a) Temporarily install the water pump pulley with the 4 bolts.





(b) Using SST, hold the water pump pulley.

SST : 09960-10010

09962-01000

09963-00700

(c) Tighten the 4 bolts.

Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

3. INSTALL WATER INLET HOUSING Reassembly

4. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY Installation

5. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY Installation

6. INSTALL FRONT NO. 1 ENGINE MOUNTING BRACKET LH Reassembly

7. INSTALL ENGINE HANGER Installation

8. REMOVE ENGINE FROM ENGINE STAND

9. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY

HINT
See the steps from "Install Automatic Transaxle Assembly" through "Install Engine Assembly with Transaxle" Installation.