Installation
U760F AUTOMATIC TRANSMISSION / TRANSAXLE: AUTOMATIC TRANSAXLE ASSEMBLY: INSTALLATION
1. INSPECT TORQUE CONVERTER ASSEMBLY Testing and Inspection
2. INSTALL TORQUE CONVERTER ASSEMBLY
(a) Engage the splines of the input shaft and turbine runner.
(b) Engage the splines of the stator shaft and the stator while turning the torque converter assembly.
HINT
If the stator shaft splines are difficult to engage with the stator splines, move the torque converter back approximately 10 mm and engage the splines while rotating the torque converter.
(c) Turn the torque converter assembly to engage the key of the oil pump drive gear into the slot on the torque converter assembly.
(d) Using a vernier caliper and a straightedge, measure dimension "A" between the transaxle contact surface of the engine*1 and the torque converter contact surface of the drive plate*2. (#)
NOTICE:
Make sure to deduct the thickness of the straightedge.
(e) Using a vernier caliper and a straightedge, measure dimension "B" shown in the illustration and check that "B" is greater than "A" which was measured in step (#).
Standard:
A + 1 mm (0.0394 in.) or more
NOTICE:
* Make sure to deduct the thickness of the straightedge.
* If the transaxle is installed to the engine with the torque converter not sufficiently inserted, the torque converter may be damaged.
3. INSTALL OUTLET NO. 1 OIL COOLER HOSE
(a) Install the outlet No. 1 oil cooler hose.
4. INSTALL INLET NO. 1 OIL COOLER HOSE
(a) Install the inlet No. 1 oil cooler hose.
5. INSTALL TRANSMISSION CASE PLUG ASSEMBLY
(a) Apply ATF to a new O-ring and install it to the transmission case plug assembly.
(b) Install the transmission case plug assembly to the automatic transaxle assembly.
6. INSTALL NO. 1 TRANSMISSION CONTROL CABLE BRACKET
(a) Install the No. 1 transmission control cable bracket to the automatic transaxle assembly with the 2 bolts.
Torque : 12 Nm (122 kgf-cm, 9 ft-lbf)
7. INSTALL WIRE HARNESS CLAMP BRACKET
(a) Install the 4 wire harness clamp brackets to the automatic transaxle assembly with the 4 bolts.
Torque : 8.4 Nm (86 kgf-cm, 74 in-lbf)
8. INSTALL FRONT ENGINE MOUNTING BRACKET
(a) Install the front engine mounting bracket to the automatic transaxle assembly with the 3 bolts.
Torque : 64 Nm (653 kgf-cm, 47 ft-lbf)
9. INSTALL FLEXIBLE HOSE BRACKET SUB-ASSEMBLY
(a) Install the flexible hose bracket sub-assembly to the transaxle with the bolt.
Torque : 20 Nm (204 kgf-cm, 15 ft-lbf)
(b) Install the breather plug hose to the flexible hose bracket sub-assembly with the clip.
10. INSTALL TRANSFER ASSEMBLY Installation
11. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY
(a) Confirm that the 2 knock pins are on the transaxle contact surface of the engine block before the transaxle installation.
(b) Apply clutch spline grease to the circumference of the crankshaft contact surface with the torque converter centerpiece.
Text in Illustration
Clutch splice grease:
Toyota Genuine Clutch Spline Grease or equivalent
Maximum spread:
About 1 g (0.0353 oz.)
(c) Keeping the engine and automatic transaxle assembly in a horizontal position, align the knock pins with each hole on the automatic transaxle assembly and tighten the 9 bolts shown in the illustration.
Bolt A - Torque : 64 Nm (653 kgf-cm, 47 ft-lbf)
Bolt B - Torque : 46 Nm (469 kgf-cm, 34 ft-lbf)
Bolt C - Torque : 44 Nm (449 kgf-cm, 32 ft-lbf)
NOTICE:
* Do not forcibly pry on the automatic transaxle assembly.
* Check that the torque converter rotates.
HINT
Bolt length:
* Bolt A: 55 mm (2.17 in.)
* Bolt B: 50 mm (1.97 in.)
* Bolt C: 32 or 33 mm (1.26 or 1.30 in.)
12. INSTALL WIRE HARNESS
(a) Connect the 6 wire harness clamps and park/neutral position switch connector.
(b) Install the ground cable with the bolt.
Torque : 12 Nm (122 kgf-cm, 9 ft-lbf)
13. INSTALL TCM Installation
14. INSTALL TRANSFER STIFFENER PLATE RH Installation
15. INSTALL FRONT FRAME ASSEMBLY Installation
16. INSTALL REAR ENGINE MOUNTING INSULATOR ASSEMBLY Installation
17. INSTALL STARTER ASSEMBLY Installation
18. INSTALL STEERING LINK ASSEMBLY Installation
19. INSTALL FRONT STABILIZER BAR WITH FRONT STABILIZER LINK ASSEMBLY
20. INSTALL FRONT NO. 1 STABILIZER BRACKET LH Installation
21. INSTALL FRONT NO. 1 STABILIZER BRACKET RH
HINT
Perform the same procedure as the LH side.
22. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE
HINT
See the steps from "Install Engine Assembly with Transaxle" through "Inspect Speed Sensor Signal" Installation.
23. CHECK AUTOMATIC TRANSAXLE SYSTEM
NOTICE:
If automatic transmission parts have been replaced, refer to Parts Replacement Compensation Table to determine if any additional operations are necessary Service Precautions.