Installation

HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT: INSTALLATION

1. INSTALL AIR CONDITIONING UNIT ASSEMBLY

(a) Install the air conditioning unit assembly with the 3 nuts.

Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)

NOTICE:
Tighten the nuts in the order shown in the illustration to install the air conditioning unit assembly.

2. INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY WITH AIR CONDITIONING UNIT ASSEMBLY

(a) Driver Side:

(1) Using a "TORX" socket wrench (T40), install the 2 "TORX" bolts.

Torque : 19 Nm (194 kgf-cm, 15 ft-lbf)

(2) Install the bolt.

Torque : 19 Nm (194 kgf-cm, 15 ft-lbf)

(b) Passenger Side:

(1) Using a 12 mm hexagon wrench, install the 2 collars for adjustment.

Torque : 6.0 Nm (61 kgf-cm, 53 in-lbf)

(2) Using a "TORX" socket wrench (T40), install the 2 "TORX" bolts.

Torque : 19 Nm (194 kgf-cm, 15 ft-lbf)

Text in Illustration

(d) for RH side:

(1) Install the hole plug.

(e) Install the 2 bolts to the engine compartment side.

Torque : 17 Nm (175 kgf-cm, 13 ft-lbf)

(f) Install the instrument panel reinforcement assembly with air conditioning unit assembly with the nut.

Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)

(g) Connect the cooler drain hose.

Text in Illustration

(h) Install the bolt.

Torque : 19 Nm (194 kgf-cm, 15 ft-lbf)

(i) Install the 2 nuts and screw.

(j) Engage each clamp.

(k) Connect the blower motor connector.

(l) Connect each connector.

Text in Illustration

3. INSTALL NO. 2 INSTRUMENT PANEL BRACE SUB-ASSEMBLY

(a) Install the screw.

(b) Install the No. 2 instrument panel brace sub-assembly with the bolt and 2 nuts.

(c) Connect the earth wire with the bolt.

Torque : 8.4 Nm (86 kgf-cm, 74 in-lbf)

(d) Engage each clamp.

Text in Illustration

4. INSTALL NO. 1 INSTRUMENT PANEL BRACE SUB-ASSEMBLY

(a) Install the screw.

(b) Install the No. 1 instrument panel brace sub-assembly with the 2 bolts and 2 nuts.

(c) Connect the earth wire with the bolt.

Torque : 8.4 Nm (86 kgf-cm, 74 in-lbf)

Text in Illustration

(d) Engage each clamp.

5. INSTALL NO. 3 INSTRUMENT PANEL REINFORCEMENT

(a) Install the No. 3 instrument panel reinforcement with the 2 nuts.

(b) Connect the earth wire with the bolt.

Torque : 8.4 Nm (86 kgf-cm, 74 in-lbf)

(c) Engage the clamp.

Text in Illustration

6. INSTALL NO. 6 HEATER TO REGISTER DUCT ASSEMBLY

(a) Engage the 4 claws to install the No. 6 heater to register duct assembly.

(b) Engage the clamp.

7. INSTALL NO. 1 CONSOLE BOX DUCT

(a) Install the No. 1 console box duct with the clip as shown in the illustration.

8. INSTALL FLOOR CARPET BRACKET LH

(a) Install the floor carpet bracket LH with the 3 clips.

(b) Engage each clamp.

9. INSTALL REAR NO. 1 AIR DUCT

(a) Engage the 2 claws to install the rear No. 1 air duct.

10. INSTALL REAR NO. 2 AIR DUCT

(a) Engage the 4 claws to install the rear No. 2 air duct as shown in the illustration.

11. INSTALL FLOOR CARPET BRACKET RH

(a) Install the floor carpet bracket RH with the 3 clips.

12. INSTALL REAR NO. 3 AIR DUCT

(a) Engage the 2 claws to install the rear No. 3 air duct.

13. INSTALL REAR NO. 4 AIR DUCT

(a) Engage the 4 claws to install the rear No. 4 air duct as shown in the illustration.

14. INSTALL POWER STEERING ECU ASSEMBLY Installation

15. INSTALL INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY Installation

16. INSTALL TIRE PRESSURE WARNING ECU Installation

17. INSTALL 4WD CONTROL ECU (for AWD) Installation

18. INSTALL POWER MANAGEMENT CONTROL ECU Installation

19. INSTALL TURN SIGNAL FLASHER ASSEMBLY Installation

20. INSTALL STEERING POST ASSEMBLY Installation

21. CONNECT STEERING INTERMEDIATE SHAFT ASSEMBLY Installation

22. INSTALL FRONT WHEEL LH Installation

23. INSTALL TRANSPONDER KEY AMPLIFIER (w/o Smart Key System) Installation

24. INSTALL INSTRUMENT PANEL STAY Installation

25. INSTALL INSTRUMENT PANEL CLIP Installation

26. INSTALL INSTRUMENT PANEL SAFETY PAD ASSEMBLY Installation

27. CONNECT INSTRUMENT PANEL WIRE ASSEMBLY Installation

28. INSTALL SHIFT LEVER ASSEMBLY

for U660F:

for U660E:

29. INSTALL NO. 4 INSTRUMENT PANEL REGISTER ASSEMBLY Installation

30. INSTALL FRONT PILLAR GARNISH CORNER PIECE RH (for 6 Speakers) Installation

31. INSTALL FRONT PILLAR GARNISH CORNER PIECE RH (for 13 Speakers) Installation

32. INSTALL FRONT PILLAR GARNISH RH

HINT
Use the same procedure for the RH side and LH side.

33. CONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP RH Installation

34. INSTALL FRONT NO. 2 SPEAKER ASSEMBLY (for RH Side)

HINT
Use the same procedure for the RH side and LH side.

35. INSTALL NO. 3 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY Installation

36. INSTALL NO. 1 INSTRUMENT PANEL REGISTER ASSEMBLY Installation

37. INSTALL FRONT PILLAR GARNISH CORNER PIECE LH (for 6 Speakers) Installation

38. INSTALL FRONT PILLAR GARNISH CORNER PIECE LH (for 13 Speakers) Installation

39. INSTALL FRONT PILLAR GARNISH LH Installation

40. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH Installation

41. INSTALL FRONT NO. 2 SPEAKER ASSEMBLY (for LH Side) Installation

42. INSTALL NO. 1 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY Installation

43. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL (w/o Smart Key System) Installation

44. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL (w/ Smart Key System) Installation

45. INSTALL RADIO RECEIVER ASSEMBLY WITH BRACKET (w/o Navigation System) Installation

46. INSTALL NAVIGATION RECEIVER ASSEMBLY WITH BRACKET (w/ Navigation System) Installation

47. INSTALL FRONT NO. 4 SPEAKER ASSEMBLY (for 13 Speakers) Installation

48. INSTALL NO. 2 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY Installation

49. INSTALL CONSOLE BOX SUB-ASSEMBLY Installation

50. INSTALL POSITION INDICATOR HOUSING ASSEMBLY Installation

51. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY Installation

52. INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY Installation

53. INSTALL NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY Installation

54. INSTALL COWL SIDE TRIM SUB-ASSEMBLY RH

HINT
Use the same procedure for the RH side and LH side.

55. INSTALL FRONT DOOR SCUFF PLATE RH

HINT
Use the same procedure for the RH side and LH side.

56. INSTALL LOWER NO. 1 INSTRUMENT PANEL FINISH PANEL Installation

57. INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH Installation

58. INSTALL FRONT DOOR SCUFF PLATE LH Installation

59. INSTALL AIR CONDITIONING CONTROL ASSEMBLY Installation

60. INSTALL CONSOLE BOX ASSEMBLY Installation

61. INSTALL NO. 2 CONSOLE BOX CARPET Installation

62. INSTALL UPPER CONSOLE PANEL SUB-ASSEMBLY (w/o Seat Heater System) Installation

63. INSTALL UPPER CONSOLE PANEL SUB-ASSEMBLY (w/ Seat Heater System) Installation

64. INSTALL ACCESSORY METER ASSEMBLY (w/o Rear View Monitor System) Installation

65. INSTALL ACCESSORY METER ASSEMBLY (w/ Rear View Monitor System) Installation

66. INSTALL DEFROSTER NOZZLE GARNISH Installation

67. INSTALL COMBINATION METER ASSEMBLY Installation

68. INSTALL INSTRUMENT CLUSTER FINISH PANEL Installation

69. INSTALL TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY Installation

70. INSTALL UPPER STEERING COLUMN COVER Installation

71. INSTALL LOWER STEERING COLUMN COVER Installation

72. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD

73. ADJUST SPIRAL CABLE Installation

74. INSTALL STEERING WHEEL ASSEMBLY Installation

75. INSTALL STEERING PAD Installation

76. INSTALL LOWER NO. 3 STEERING WHEEL COVER Installation

77. INSTALL LOWER NO. 2 STEERING WHEEL COVER Installation

78. CONNECT AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY

(a) Remove the attached vinyl tape from the pipe.

(b) Sufficiently apply compressor oil to a new O-ring and fitting surface of the air conditioning tube and accessory assembly.

Compressor oil:

ND-OIL 8 or equivalent

(c) Install the O-ring on the air conditioning tube and accessory assembly.

NOTICE:
Keep the O-ring and O-ring fitting surfaces free from dirt or any foreign objects.

(d) Install the air conditioning tube and accessory assembly.

79. CONNECT SUCTION HOSE SUB-ASSEMBLY

(a) Remove the attached vinyl tape from the pipe.

(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the suction hose sub-assembly.

Compressor oil:

ND-OIL 8 or equivalent

(c) Install the O-ring on the suction hose sub-assembly.

NOTICE:
Keep the O-ring and O-ring fitting surfaces free from dirt or any foreign objects.

(d) Install the suction hose sub-assembly.

(e) Move the hook connector in the direction indicated by the arrow in the illustration.

(f) Insert the pipe joint into the fitting hole securely and tighten the bolt.

Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)

80. CONNECT INLET HEATER WATER HOSE

(a) Using pliers, grip the claws of the clip and slide the clip to connect the inlet heater water hose.

81. CONNECT OUTLET HEATER WATER HOSE

(a) Using pliers, grip the claws of the clip and slide the clip to connect the outlet heater water hose.

82. INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY Installation

83. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY Installation

84. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Installation

85. INSTALL FRONT FENDER TO COWL SIDE SEAL RH Installation

86. INSTALL FRONT FENDER TO COWL SIDE SEAL LH Installation

87. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH Installation

88. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH Installation

89. INSTALL FRONT WIPER ARM HEAD CAP Installation

90. INSTALL FRONT SEAT ASSEMBLY LH (for Manual Seat) Installation

91. INSPECT FRONT SEAT SLIDE ADJUSTER LOCK Installation

92. INSTALL FRONT SEAT REAR INNER TRACK COVER LH (for Manual Seat) Installation

93. INSTALL FRONT SEAT REAR OUTER TRACK COVER LH (for Manual Seat) Installation

94. INSTALL FRONT SEAT ASSEMBLY RH (for Manual Seat)

HINT
Use the same procedure for the RH side and LH side.

95. INSPECT FRONT SEAT SLIDE ADJUSTER LOCK Installation

96. INSTALL FRONT SEAT REAR INNER TRACK COVER RH (for Manual Seat)

HINT
Use the same procedure for the RH side and LH side.

97. INSTALL FRONT SEAT REAR OUTER TRACK COVER RH (for Manual Seat)

HINT
Use the same procedure for the RH side and LH side.

98. INSTALL FRONT SEAT ASSEMBLY LH (for Power Seat) Installation

99. INSTALL FRONT SEAT REAR INNER TRACK COVER LH (for Power Seat) Installation

100. INSTALL FRONT SEAT REAR OUTER TRACK COVER LH (for Power Seat) Installation

101. INSTALL FRONT SEAT ASSEMBLY RH (for Power Seat)

HINT
Use the same procedure for the RH side and LH side.

102. INSTALL FRONT SEAT REAR INNER TRACK COVER RH (for Power Seat)

HINT
Use the same procedure for the RH side and LH side.

103. INSTALL FRONT SEAT REAR OUTER TRACK COVER LH (for Power Seat)

HINT
Use the same procedure for the RH side and LH side.

104. INSTALL FRONT SEAT HEADREST ASSEMBLY Installation

105. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

106. ADD ENGINE COOLANT Service and Repair

107. INSPECT FOR COOLANT LEAK Testing and Inspection

108. CHARGE WITH REFRIGERANT Service and Repair

109. WARM UP ENGINE Service and Repair

110. INSPECT FOR REFRIGERANT LEAK Service and Repair

111. INSPECT STEERING PAD Installation

112. INSPECT FRONT SEAT ASSEMBLY (for Power Seat) Installation

113. INSPECT SRS WARNING LIGHT

Diagnosis System

114. INSPECT SEAT BELT WARNING SYSTEM

Component Tests and General Diagnostics

115. INSPECT SHIFT LEVER POSITION

for U660F:

for U660E:

116. ADJUST SHIFT LEVER POSITION

for U660F:

for U660E:

117. INITIALIZE SERVO MOTOR

(a) Turn the ignition switch off.

(b) Connect the Techstream to the DLC3.

(c) Turn the ignition switch to on.

(d) Press the A/C OFF switch.

(e) Turn the Techstream on.

(f) Enter the following menus: Body Electrical / Air Conditioner / Utility / Servomotor Initialization.

(g) According to the Techstream display, select the "Next" switch.

(h) According to the Techstream display, select the "Next" switch.

HINT
During initialization, the AUTO indicator illuminates. When initialization is complete, the indicator turns off.

(i) According to the Techstream display, select the exit to finish the initialization.