Removal

HEATING / AIR CONDITIONING: COMPRESSOR: REMOVAL

1. PRECAUTION

Hybrid Control System

NOTICE:
After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work Service Precautions.

2. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM Service and Repair

3. REMOVE REAR NO. 2 FLOOR BOARD (for Separate Type) Removal

4. REMOVE REAR DECK FLOOR BOX Removal

5. REMOVE REAR NO. 3 FLOOR BOARD Removal

6. DISCONNECT CABLE FROM AUXILIARY BATTERY NEGATIVE TERMINAL

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

7. REMOVE SERVICE PLUG GRIP Removal

8. CHECK TERMINAL VOLTAGE Removal

9. REMOVE INLET AIR CLEANER ASSEMBLY Removal

10. REMOVE NO. 1 ENGINE UNDER COVER

11. DRAIN COOLANT (for Engine) Coolant (for Engine)

12. DISCONNECT NO. 2 RADIATOR HOSE

(a) Using pliers, grip the claws of the clip and slide the clip to remove the No. 2 radiator hose.





13. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY

(a) Remove the bolt and disconnect the discharge hose sub-assembly from the compressor with motor assembly.





(b) Remove the O-ring from the discharge hose sub-assembly.

NOTICE:
Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

14. DISCONNECT SUCTION HOSE SUB-ASSEMBLY

(a) Remove the bolt and disconnect the suction hose sub-assembly from the compressor with motor assembly.





(b) Remove the O-ring from the suction hose sub-assembly.

NOTICE:
Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

15. REMOVE COMPRESSOR WITH MOTOR ASSEMBLY

(a) for Type A:

(1) Using a screwdriver, slide the green-colored lock of the connector in the direction indicated by the arrow in the illustration to release it and disconnect the connector.

Text in Illustration

CAUTION:
Make sure to wear insulating gloves.

NOTICE:
Insulate the removed terminals and connector with insulating tape.

(2) Disconnect the connector .

(3) Remove the 3 bolts and compressor with motor assembly.

(b) for Type B:

(1) Using a screwdriver, slide the green-colored lock of the connector in the direction indicated by the arrow in the illustration to release it and disconnect the connector.

Text in Illustration

CAUTION:
Make sure to wear insulating gloves.

NOTICE:
Insulate the removed terminals and connector with insulating tape.

(2) Disconnect the connector .

(3) Remove the 3 bolts and compressor with motor assembly.