Removal

U660E AUTOMATIC TRANSAXLE: AUTOMATIC TRANSAXLE ASSEMBLY: REMOVAL

NOTICE:
* When the automatic transaxle is replaced, the transaxle's compensation code must be input into the TCM Registration.
* When the TCM is replaced, the existing transaxle compensation codes must be input into the new TCM Registration.
* If the following parts have been replaced, initialize the TCM and perform a road test to allow the TCM to learn Initialization.
* Valve body assembly
* Shift solenoid SL3
* Shift solenoid SL4
* If the following parts have been replaced, perform a road test to allow the TCM to learn Initialization.
* Shift solenoid SL1
* Shift solenoid SL2
* If the TCM or transaxle has been replaced, register the transmission compensation code in the TCM Registration.
* Perform RESET MEMORY (AT initialization) when replacing the automatic transmission assembly, engine assembly or ECM Initialization.

1. DISCHARGE FUEL SYSTEM PRESSURE

HINT
Fuel System.

2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

3. PLACE FRONT WHEELS FACING STRAIGHT AHEAD

4. REMOVE FRONT WHEELS

5. REMOVE ENGINE UNDER COVER LH

6. REMOVE ENGINE UNDER COVER RH

7. REMOVE FRONT FENDER APRON SEAL RH

8. DRAIN ENGINE COOLANT Service and Repair

9. DRAIN AUTOMATIC TRANSAXLE FLUID

(a) Remove the refill plug and gasket.

(b) Using a 6 mm socket hexagon wrench, remove the overflow plug and gasket.

(d) Drain the automatic transaxle fluid.

(e) Using a 6 mm socket hexagon wrench, install the No. 1 transmission oil filler tube.

Torque : 1.7 Nm (17 kgf-cm, 15 in-lbf)

(f) Using a 6 mm socket hexagon wrench, install the overflow plug with a new gasket.

Torque : 40 Nm (408 kgf-cm, 30 ft-lbf)

(g) Install the refill plug with a new gasket.

Torque : 49 Nm (500 kgf-cm, 36 ft-lbf)

10. REMOVE WINDSHIELD WIPER ARM AND BLADE ASSEMBLY LH Removal

11. REMOVE WINDSHIELD WIPER ARM AND BLADE ASSEMBLY RH Removal

12. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Removal

13. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY Removal

14. REMOVE COWL TOP PANEL OUTER Removal

15. REMOVE BATTERY

16. REMOVE COOL AIR INTAKE DUCT SEAL Removal

17. REMOVE V-BANK COVER SUB-ASSEMBLY Removal

18. REMOVE V-RIBBED BELT Removal

19. REMOVE RADIATOR RESERVE TANK ASSEMBLY

20. REMOVE NO. 2 ENGINE MOUNTING STAY RH Removal

21. REMOVE ENGINE MOVING CONTROL ROD Removal

22. REMOVE NO. 2 AIR CLEANER INLET Removal

23. REMOVE AIR CLEANER CAP WITH AIR CLEANER HOSE Removal

24. REMOVE AIR CLEANER CASE Removal

25. REMOVE NO. 1 AIR CLEANER INLET Removal

26. REMOVE INTAKE AIR RESONATOR SUB-ASSEMBLY Removal

27. DISCONNECT NO. 1 FUEL VAPOR FEED HOSE Removal

28. REMOVE INTAKE AIR SURGE TANK ASSEMBLY Removal

29. SEPARATE FUEL TUBE SUB-ASSEMBLY Removal

30. DISCONNECT RADIATOR HOSE INLET Removal

31. DISCONNECT RADIATOR HOSE OUTLET Removal

32. DISCONNECT NO. 1 OIL COOLER INLET HOSE Removal

33. DISCONNECT NO. 1 OIL COOLER OUTLET HOSE Removal

34. DISCONNECT HEATER WATER HOSE INLET A Removal

35. DISCONNECT HEATER WATER OUTLET HOSE A Removal

36. REMOVE ECM Removal

37. REMOVE STARTER ASSEMBLY Removal

38. REMOVE UPPER RELAY BLOCK COVER

39. DISCONNECT ENGINE WIRE Removal

40. DISCONNECT CONNECTOR

(a) Disconnect the park/neutral position switch connector.

41. DISCONNECT TRANSMISSION CONTROL CABLE ASSEMBLY

(a) Remove the nut from the control shaft lever.

(b) Disconnect the transmission control cable assembly from the control shaft lever.

(c) Remove the clip and disconnect the transmission control cable assembly from the No. 1 transmission control cable bracket.

42. DISCONNECT NO. 1 OIL RESERVOIR TO PUMP HOSE Removal

43. DISCONNECT STEERING GEAR OUTLET RETURN TUBE Removal

44. REMOVE FRONT NO. 1 EXHAUST PIPE SUPPORT BRACKET Removal

45. REMOVE FRONT EXHAUST PIPE ASSEMBLY Removal

46. SEPARATE FRONT STABILIZER LINK ASSEMBLY LH Removal

47. SEPARATE FRONT STABILIZER LINK ASSEMBLY RH

HINT
Use the same procedure as described for the LH side.

48. REMOVE FRONT AXLE SHAFT LH NUT Removal

49. REMOVE FRONT AXLE SHAFT RH NUT

HINT
Use the same procedure as described for the LH side.

50. SEPARATE FRONT SPEED SENSOR LH Removal

51. SEPARATE FRONT SPEED SENSOR RH

HINT
Use the same procedure as described for the LH side.

52. SEPARATE TIE ROD END SUB-ASSEMBLY LH Removal

53. SEPARATE TIE ROD END SUB-ASSEMBLY RH

HINT
Use the same procedure as described for the LH side.

54. SEPARATE FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH Removal

55. SEPARATE FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH

HINT
Use the same procedure as described for the LH side.

56. SEPARATE FRONT AXLE ASSEMBLY LH Removal

57. SEPARATE FRONT AXLE ASSEMBLY RH

HINT
Use the same procedure as described for the LH side.

58. REMOVE NO. 1 EXHAUST PIPE SUPPORT BRACKET Removal

59. REMOVE FLYWHEEL HOUSING UNDER COVER

(a) Remove the 2 bolts, exhaust pipe support bracket and flywheel housing under cover.

60. REMOVE DRIVE PLATE AND TORQUE CONVERTER ASSEMBLY SETTING BOLT

(a) Turn the crankshaft to gain access and remove the 6 torque converter assembly setting bolts while holding the crankshaft pulley bolt with a wrench.

61. SEPARATE STEERING INTERMEDIATE SHAFT ASSEMBLY Removal

62. REMOVE GENERATOR ASSEMBLY Removal

63. SEPARATE COOLER COMPRESSOR ASSEMBLY Removal

64. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE Removal

65. REMOVE VANE PUMP ASSEMBLY Removal

66. REMOVE FRONT FRAME ASSEMBLY Removal

67. REMOVE FRONT DRIVE SHAFT ASSEMBLY LH Removal

68. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH Removal

69. REMOVE ENGINE WIRE

70. REMOVE AUTOMATIC TRANSAXLE ASSEMBLY

(a) Remove the bolt and breather bracket from the camshaft housing sub-assembly LH.

(b) Remove the breather hose from the breather bracket.

(c) Remove the 11 bolts.

(d) Separate and remove the automatic transaxle.

71. REMOVE ENGINE MOUNTING FRONT BRACKET

(a) Remove the 3 bolts and engine mounting front bracket.

72. REMOVE TCM

(a) Remove the 2 bolts and TCM from the transaxle.

73. REMOVE SPEEDOMETER DRIVEN HOLE COVER SUB-ASSEMBLY

(a) Remove the bolt and hole cover from the transaxle case.

(b) Remove the O-ring from the hole cover.

74. REMOVE WIRE HARNESS CLAMP BRACKET

(a) Remove the 4 bolts and 4 clamp brackets.

75. REMOVE NO. 1 TRANSMISSION CONTROL CABLE BRACKET

(a) Remove the 2 bolts and No. 1 transmission control cable bracket.

76. SEPARATE NO. 1 OIL COOLER OUTLET HOSE

(a) Separate the No. 1 oil cooler outlet hose.

77. SEPARATE NO. 1 OIL COOLER INLET HOSE

(a) Separate the No. 1 oil cooler inlet hose.

78. REMOVE TORQUE CONVERTER ASSEMBLY

(a) Remove the torque converter assembly from the automatic transaxle assembly.