Installation
HEATING / AIR CONDITIONING: COMPRESSOR (for 2GR-FE): INSTALLATION
1. TEMPORARILY TIGHTEN COMPRESSOR AND MAGNETIC CLUTCH
(a) Temporarily install the compressor and magnetic clutch and bracket with the 4 bolts.
2. INSTALL COMPRESSOR AND MAGNETIC CLUTCH
(a) Install the compressor and magnetic clutch and bracket with the 4 bolts.
Torque : 25 Nm (255 kgf-cm, 18 ft-lbf)
NOTICE:
Tighten the bolts in the order shown in the illustration to install the compressor and magnetic clutch.
(b) Engage each clamp.
(c) Connect each connector.
3. CONNECT SUCTION HOSE SUB-ASSEMBLY
(a) Remove the attached vinyl tape from the hose.
(b) Apply sufficient compressor oil to a new O-ring and the fitting surface of the compressor and magnetic clutch.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring onto the suction hose sub-assembly.
NOTICE:
Keep the O-ring and O-ring fitting surfaces free from dirt or any foreign objects.
(d) Install the suction hose sub-assembly onto the compressor and magnetic clutch with the bolt.
Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)
4. CONNECT COOLER REFRIGERANT DISCHARGE HOSE
(a) Remove the attached vinyl tape from the hose.
(b) Apply sufficient compressor oil to a new O-ring and the fitting surface of the compressor and magnetic clutch.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring onto the discharge hose.
NOTICE:
Keep the O-ring and O-ring fitting surfaces free from dirt or any foreign objects.
(d) Install the cooler refrigerant discharge hose onto the compressor and magnetic clutch with the bolt.
Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)
5. INSTALL RADIATOR ASSEMBLY AND FAN ASSEMBLY WITH MOTOR Installation
6. INSTALL COOLER CONDENSER ASSEMBLY Installation
7. CONNECT AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY Installation
8. CONNECT COOLER REFRIGERANT DISCHARGE HOSE Installation
9. INSTALL UPPER RADIATOR SUPPORT Installation
10. CONNECT OUTLET OIL COOLER HOSE Installation
11. CONNECT INLET OIL COOLER HOSE Installation
12. CONNECT NO. 2 RADIATOR HOSE Installation
13. CONNECT NO. 1 RADIATOR HOSE Installation
14. CONNECT OUTLET RESERVE TANK HOSE Installation
15. INSTALL HOOD LOCK SUPPORT SUB-ASSEMBLY Installation
16. INSTALL HOOD LOCK ASSEMBLY (w/o Engine Hood Courtesy Switch) Installation
17. INSTALL HOOD LOCK ASSEMBLY (w/ Engine Hood Courtesy Switch) Installation
18. INSTALL HIGH PITCHED HORN ASSEMBLY Installation
19. INSTALL LOW PITCHED HORN ASSEMBLY Installation
20. INSTALL INLET NO. 1 AIR CLEANER Installation
21. INSTALL BATTERY Installation
22. INSTALL AIR CLEANER CASE Installation
23. INSTALL AIR CLEANER CAP SUB-ASSEMBLY Installation
24. INSTALL INLET NO. 2 AIR CLEANER Installation
25. INSTALL RADIATOR GRILLE Installation
26. INSTALL V-RIBBED BELT Installation
27. INSTALL FRONT FENDER APRON RH
28. INSTALL FRONT FENDER LINER RH
29. INSTALL FRONT WHEEL RH Installation
30. ADD ENGINE COOLANT Service and Repair
31. ADD AUTOMATIC TRANSAXLE FLUID
for U660F: Procedures
for U660E:
32. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.
33. CHARGE WITH REFRIGERANT Service and Repair
34. WARM UP ENGINE Service and Repair
35. INSPECT FOR REFRIGERANT LEAK Service and Repair
36. INSPECT FOR COOLANT LEAK Testing and Inspection
37. INSTALL V-BANK COVER SUB-ASSEMBLY Installation
38. INSTALL COOL AIR INTAKE DUCT SEAL Installation
39. INSTALL NO. 2 ENGINE UNDER COVER
40. INSTALL NO. 1 ENGINE UNDER COVER
41. INSPECT HOOD SUB-ASSEMBLY
42. ADJUST HOOD SUB-ASSEMBLY Adjustments