Removal
U250E AUTOMATIC TRANSMISSION / TRANSAXLE: AUTOMATIC TRANSAXLE ASSEMBLY: REMOVAL
1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
2. REMOVE FRONT WIPER ARM HEAD CAP Removal
3. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH Removal
4. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH Removal
5. REMOVE HOOD TO COWL TOP SEAL Removal
6. REMOVE COWL TOP VENTILATOR LOUVER RH Removal
7. REMOVE COWL TOP VENTILATOR LOUVER LH Removal
8. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY Removal
9. REMOVE OUTER COWL TOP PANEL Removal
10. REMOVE HOOD SUB-ASSEMBLY
(a) Disconnect the 2 washer hose clamps and washer hose.
(b) Remove the 4 bolts and hood sub-assembly.
11. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD
12. REMOVE FRONT WHEELS
13. REMOVE ENGINE UNDER COVER LH
14. REMOVE ENGINE UNDER COVER RH
15. DRAIN AUTOMATIC TRANSAXLE FLUID Removal
16. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY Removal
17. REMOVE AIR CLEANER CAP SUB-ASSEMBLY Removal
18. REMOVE AIR CLEANER CASE Removal
19. REMOVE BATTERY Removal
20. REMOVE BATTERY CARRIER Removal
21. SEPARATE WIRE HARNESS Removal
22. DISCONNECT OIL COOLER HOSE Removal
23. DISCONNECT WIRE HARNESS AND CONNECTOR
(a) Remove the bolt and disconnect the 3 engine wire clamps and speed sensor connector.
(b) Disconnect the engine wire clamp, speed sensor connector, park/neutral position switch connector and transmission wire connector.
24. DISCONNECT BREATHER HOSE
(a) Disconnect the breather hose.
25. SEPARATE TRANSMISSION CONTROL CABLE ASSEMBLY Removal
26. SECURE STEERING WHEEL Removal
27. REMOVE COLUMN HOLE COVER SILENCER SHEET Removal
28. SEPARATE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY Removal
29. SEPARATE NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY Removal
30. REMOVE CENTER EXHAUST PIPE ASSEMBLY Removal
31. REMOVE FRONT AXLE SHAFT NUT LH Removal
32. REMOVE FRONT AXLE SHAFT NUT RH
HINT
Use the same procedure described for the LH side.
33. SEPARATE FRONT SPEED SENSOR LH Removal
34. SEPARATE FRONT SPEED SENSOR RH
HINT
Use the same procedure described for the LH side.
35. SEPARATE TIE ROD END SUB-ASSEMBLY LH Removal
36. SEPARATE TIE ROD END SUB-ASSEMBLY RH
HINT
Use the same procedure described for the LH side.
37. SEPARATE FRONT STABILIZER LINK ASSEMBLY LH Removal
38. SEPARATE FRONT STABILIZER LINK ASSEMBLY RH
HINT
Use the same procedure described for the LH side.
39. SEPARATE FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY LH Removal
40. SEPARATE FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY RH
HINT
Use the same procedure described for the LH side.
41. SEPARATE STEERING KNUCKLE WITH AXLE HUB LH Removal
42. SEPARATE STEERING KNUCKLE WITH AXLE HUB RH
HINT
Use the same procedure described for the LH side.
43. REMOVE FRONT DRIVE SHAFT ASSEMBLY LH Removal
44. REMOVE FRONT DRIVE SHAFT HOLE SNAP RING LH Removal
45. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH Removal
46. INSTALL ENGINE HANGER Removal
47. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY Removal
48. REMOVE CENTER ENGINE MOUNTING MEMBER SUB-ASSEMBLY Removal
49. REMOVE FRONT ENGINE MOUNTING INSULATOR Removal
50. REMOVE REAR ENGINE MOUNTING INSULATOR Removal
51. REMOVE DRIVE PLATE AND TORQUE CONVERTER CLUTCH SETTING BOLT
(a) Remove the flywheel housing under cover.
(b) Turn the crankshaft to gain access and remove the 6 bolts while holding the crankshaft pulley bolt with a wrench.
HINT
There will be one black colored bolt.
52. REMOVE STARTER ASSEMBLY Removal
53. SUPPORT AUTOMATIC TRANSAXLE ASSEMBLY
(a) Support the automatic transaxle assembly with a transmission jack.
54. SEPARATE ENGINE MOUNTING INSULATOR LH
(a) Remove the through bolt and nut, and separate the engine mounting insulator LH.
55. REMOVE AUTOMATIC TRANSAXLE ASSEMBLY
(a) Remove the 5 bolts.
(b) Remove the 4 lower side mounting bolts.
(c) Separate and remove the automatic transaxle.
56. REMOVE FRONT ENGINE MOUNTING BRACKET
(a) Remove the 3 bolts and front engine mounting bracket.
57. REMOVE REAR ENGINE MOUNTING BRACKET
(a) Remove the 3 bolts and rear engine mounting bracket.
58. REMOVE ENGINE MOUNTING BRACKET LH
(a) Remove the 3 bolts and engine mounting bracket LH.
59. REMOVE NO. 1 TRANSMISSION CONTROL CABLE BRACKET
(a) Remove the 2 bolts and No. 1 transmission control cable bracket.
60. REMOVE TRANSMISSION OIL FILLER TUBE SUB-ASSEMBLY
(a) Remove the transmission oil level gauge sub-assembly.
(b) Remove the bolt and transmission oil filler tube sub-assembly.
(c) Remove the O-ring from the transmission oil filler tube sub-assembly.
61. REMOVE OIL COOLER TUBE
(a) Remove the 2 hose clamps, bolt and oil cooler tube.
62. REMOVE SPEEDOMETER DRIVEN HOLE COVER SUB-ASSEMBLY
(a) Remove the bolt and hole cover from the transaxle case.
(b) Remove the O-ring from the hole cover.
63. REMOVE UPPER TRANSAXLE CASE COVER
(a) Remove the 3 bolts and transaxle case upper cover.
64. REMOVE WIRE HARNESS CLAMP BRACKET
(a) Remove the bolt and wire harness clamp bracket.
65. REMOVE TORQUE CONVERTER CLUTCH ASSEMBLY
(a) Remove the torque converter clutch from the automatic transaxle.