Removal
HEATING / AIR CONDITIONING: PTC HEATER ASSEMBLY: REMOVAL
1. PRECAUTION
Lower Instrument Panel
2. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD
3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system Service Precautions.
HINT
Before disconnecting the cable, set the air conditioning control switch to DEF-MODE. (for Automatic Air Conditioning System)
4. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM Service and Repair
5. REMOVE FRONT WIPER ARM HEAD CAP Removal
6. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH Removal
7. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH Removal
8. REMOVE HOOD TO COWL TOP SEAL Removal
9. REMOVE CENTER NO. 1 COWL TOP VENTILATOR LOUVER Removal
10. REMOVE COWL TOP VENTILATOR LOUVER LH Removal
11. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY Removal
12. REMOVE OUTER COWL TOP PANEL (for TMC Made) Removal
13. REMOVE OUTER COWL TOP PANEL (except TMC Made) Removal
14. DISCONNECT SUCTION PIPE SUB-ASSEMBLY Removal
15. DISCONNECT AIR CONDITIONING TUBE ASSEMBLY Removal
16. DISCONNECT HEATER OUTLET WATER HOSE Removal
17. DISCONNECT HEATER INLET WATER HOSE Removal
18. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL LH Removal
19. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL RH Removal
20. REMOVE INSTRUMENT PANEL FINISH PANEL END LH Removal
21. REMOVE INSTRUMENT PANEL FINISH PANEL END RH Removal
22. REMOVE CENTER INSTRUMENT PANEL REGISTER ASSEMBLY Removal
23. REMOVE INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY Removal
24. REMOVE COMBINATION METER ASSEMBLY Removal
25. REMOVE FRONT PILLAR GARNISH LH Removal
26. REMOVE FRONT PILLAR GARNISH RH Removal
27. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL ASSEMBLY Removal
28. DISCONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP LH Removal
29. REMOVE GLOVE COMPARTMENT DOOR ASSEMBLY Removal
30. REMOVE NO. 1 INSTRUMENT PANEL BOX DOOR SUB-ASSEMBLY Removal
31. DISCONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP RH Removal
32. DISCONNECT INSTRUMENT PANEL WIRE ASSEMBLY Removal
33. REMOVE UPPER INSTRUMENT PANEL SUB-ASSEMBLY Removal
34. REMOVE POWER STEERING ECU ASSEMBLY (for 2ZR-FE) Removal
35. REMOVE POWER STEERING ECU ASSEMBLY (for 2AZ-FE) Removal
36. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY Removal
37. REMOVE STEERING WHEEL ASSEMBLY (w/o Front Spoiler)
Removal
38. REMOVE STEERING WHEEL ASSEMBLY (w/ Front Spoiler)
Removal
39. REMOVE LOWER STEERING COLUMN COVER Removal
40. REMOVE UPPER STEERING COLUMN COVER Removal
41. REMOVE TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY Removal
42. REMOVE COLUMN HOLE COVER SILENCER SHEET Removal
43. SEPARATE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY Removal
44. REMOVE INSTRUMENT PANEL SUB REINFORCEMENT Removal
45. REMOVE NO. 3 AIR DUCT SUB-ASSEMBLY Removal
46. REMOVE TRANSPONDER KEY AMPLIFIER (w/o Smart Key System) Removal
47. REMOVE STOP LIGHT SWITCH ASSEMBLY Removal
48. REMOVE STEERING POST ASSEMBLY (for 2ZR-FE) Removal
49. REMOVE STEERING POST ASSEMBLY (for 2AZ-FE) Removal
50. REMOVE RADIO RECEIVER WITH BRACKET (w/o Navigation System) Removal
51. REMOVE NAVIGATION RECEIVER WITH BRACKET (w/ Navigation System) Removal
52. REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transaxle) Removal
53. REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY (for Automatic Transaxle) Removal
54. REMOVE CENTER NO. 1 INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY (for Manual Transaxle) Removal
55. REMOVE CENTER NO. 1 INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY (for Automatic Transaxle) Removal
56. REMOVE INSTRUMENT PANEL BOX ASSEMBLY Removal
57. REMOVE INSTRUMENT PANEL HOLE COVER Removal
58. REMOVE AIR CONDITIONING PANEL ASSEMBLY (for Manual Air Conditioning System) Removal
59. REMOVE AIR CONDITIONING CONTROL ASSEMBLY (for Automatic Air Conditioning System) Removal
60. REMOVE FRONT DOOR SCUFF PLATE LH Removal
61. REMOVE COWL SIDE TRIM BOARD LH Removal
62. REMOVE FRONT NO. 1 CONSOLE BOX INSERT Removal
63. REMOVE NO. 1 SWITCH HOLE BASE (w/o Smart Key System) Removal
64. REMOVE NO. 1 SWITCH HOLE BASE (w/ Smart Key System) Removal
65. REMOVE FRONT DOOR SCUFF PLATE RH Removal
66. REMOVE COWL SIDE TRIM BOARD RH Removal
67. REMOVE NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (w/ Instrument Panel Under Cover) Removal
68. REMOVE FRONT NO. 2 CONSOLE BOX INSERT Removal
69. REMOVE UPPER CONSOLE PANEL SUB-ASSEMBLY Removal
70. REMOVE CONSOLE BOX CARPET Removal
71. REMOVE CONSOLE BOX ASSEMBLY (for Manual Transaxle) Removal
72. REMOVE CONSOLE BOX ASSEMBLY (for Automatic Transaxle) Removal
73. REMOVE NO. 2 ANTENNA CORD SUB-ASSEMBLY Removal
74. REMOVE LOWER INSTRUMENT PANEL SUB-ASSEMBLY Removal
75. REMOVE SMART KEY ECU ASSEMBLY (w/ Smart Key System) Removal
76. REMOVE NO. 1 AIR DUCT SUB-ASSEMBLY Removal
77. REMOVE LOWER DEFROSTER NOZZLE ASSEMBLY Removal
78. REMOVE CENTER INSTRUMENT PANEL TO COWL BRACE Removal
79. REMOVE REAR NO. 2 AIR DUCT (w/ Rear Air Duct) Removal
80. REMOVE REAR NO. 3 AIR DUCT (w/ Rear Air Duct) Removal
81. REMOVE NO. 1 INSTRUMENT PANEL BRACE SUB-ASSEMBLY (for Manual Air Conditioning System) Removal
82. REMOVE NO. 1 INSTRUMENT PANEL BRACE SUB-ASSEMBLY (for Automatic Air Conditioning System) Removal
83. REMOVE NO. 2 INSTRUMENT PANEL BRACE SUB-ASSEMBLY Removal
84. REMOVE REAR NO. 1 AIR DUCT (w/ Rear Air Duct) Removal
85. REMOVE INSTRUMENT PANEL REINFORCEMENT ASSEMBLY (for Manual Air Conditioning System) Removal
86. REMOVE INSTRUMENT PANEL REINFORCEMENT ASSEMBLY (for Automatic Air Conditioning System) Removal
87. REMOVE AIR CONDITIONING UNIT Removal
88. REMOVE NO. 2 AIR DUCT SUB-ASSEMBLY Removal
89. REMOVE BLOWER ASSEMBLY Removal
90. REMOVE QUICK HEATER ASSEMBLY
(a) Disengage each clamp.
(b) Remove the 2 screws.
(c) Remove the quick heater assembly as shown in the illustration.