Reassembly

AIR CONDITIONING: AIR CONDITIONING UNIT: REASSEMBLY

1. INSTALL AIR OUTLET CONTROL SERVO MOTOR SUB-ASSEMBLY

(a) Install the air outlet control servo motor subassembly with the 3 screws.

2. INSTALL AIR MIX DAMPER SERVO SUB-ASSEMBLY

(a) Using the reference point, install the air mix damper servo sub-assembly with the 2 screws.

Text in Illustration

3. INSTALL ASPIRATOR

(a) Engage the 2 claws and clamp to install the aspirator.

4. INSTALL COOLER AIR HOSE

5. INSTALL NO. 1 COOLER THERMISTOR

(a) Install the No. 1 cooler thermistor as shown in the illustration.

Text in Illustration

NOTICE:
* Be sure to insert the thermistor only once because reinserting it into the same position will not allow it to be firmly secured.
* When reusing the evaporator, insert the thermistor one row next to the one that has been used previously (X in the illustration).
* After inserting the thermistor, do not apply excessive force to the wire.
* Directly insert the thermistor until the edge of plastic case "a" comes into contact with evaporator "b".

6. INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY

(a) Install the heater radiator unit sub-assembly as shown in the illustration.

(b) Install the clamp with the screw.

7. INSTALL COOLER EVAPORATOR SUB-ASSEMBLY

(a) Engage the 4 claws to install the evaporator insulator as shown in the illustration.

Text in Illustration

NOTICE:
Install the evaporator insulator to the cooler evaporator sub-assembly after making sure that the packing is facing the front of the vehicle as shown in the illustration.

(b) Sufficiently apply compressor oil to 2 new O-rings and the fitting surfaces.

Compressor oil:

ND-OIL 8 or equivalent

(c) Install the 2 O-rings to the cooler evaporator sub-assembly.

NOTICE:
Keep the O-rings and O-ring fitting surfaces free from dirt or any foreign matter.

(d) Engage the clamp and install the cooler evaporator sub-assembly with the No. 1 cooler thermistor.

HINT
Completely cover the tube with the grommet.

8. INSTALL AIR CONDITIONING RADIATOR ASSEMBLY

(a) Install the 6 screws and air conditioning radiator assembly to the blower assembly with the evaporator sub-assembly.

9. INSTALL COOLER EXPANSION VALVE

(a) Using a 4 mm hexagon wrench, install the cooler expansion valve with the 2 hexagon bolts.

Torque : 3.5 Nm (36 kgf-cm, 31 in-lbf)

10. INSTALL AIR CONDITIONING HARNESS ASSEMBLY

(a) Connect each connector.

(b) Engage each clamp to install the air conditioning harness assembly.

11. INSTALL NO. 2 AIR DUCT SUB-ASSEMBLY

(a) Engage the guide and 2 claws to install the No. 2 air duct sub-assembly as shown in the illustration.