Installation

2GR-FE COOLING: RADIATOR: INSTALLATION

1. INSTALL RADIATOR ASSEMBLY

(a) Install the fan assembly with motor to the radiator with the 2 guides at the bottom and 3 snap fits on the top.

Text in Illustration:

(b) Install the 2 lower radiator supports and 2 radiator support cushions.

(c) Install the radiator assembly and fan assembly with motor.





NOTICE:
Do not apply any excessive force to the cooler condenser assembly or pipe when installing the radiator assembly.

(d) Connect the 3 wire harness clamps and connector.





2. INSTALL COOLER CONDENSER ASSEMBLY

(a) Install the cooler condenser assembly with the 4 bolts.





Torque : 5.0 Nm (51 kgf-cm, 44 in-lbf)

3. INSTALL UPPER RADIATOR SUPPORT

(a) Install the upper radiator support with the 5 bolts and connect the hood lock control cable clamp to the upper radiator support.





Torque : 12 Nm (122 kgf-cm, 9 ft-lbf)

4. CONNECT OUTLET OIL COOLER HOSE

(a) Connect the outlet oil cooler hose to the radiator.





5. CONNECT INLET OIL COOLER HOSE

(a) Connect the inlet oil cooler hose to the radiator.





6. INSTALL NO. 2 RADIATOR HOSE

(a) Install the No. 2 radiator hose to the engine and radiator.





7. CONNECT NO. 1 RADIATOR HOSE

(a) Connect the No. 1 radiator hose to the radiator.





8. CONNECT OUTLET RESERVE TANK HOSE

(a) Connect the outlet reserve tank hose to the radiator.





9. INSTALL HOOD LOCK ASSEMBLY (w/o Engine Hood Courtesy Switch) Installation

10. INSTALL HOOD LOCK ASSEMBLY (w/ Engine Hood Courtesy Switch) Installation

11. INSTALL LOW PITCHED HORN ASSEMBLY Installation

12. INSTALL HIGH PITCHED HORN ASSEMBLY Installation

13. INSTALL RADIATOR GRILLE Installation

14. INSTALL RADIATOR GRILLE PROTECTOR Installation

15. INSTALL INLET NO. 1 AIR CLEANER Installation

16. INSTALL BATTERY Installation

17. INSTALL AIR CLEANER CASE Installation

18. INSTALL AIR CLEANER CAP WITH HOSE Installation

19. INSTALL INLET NO. 2 AIR CLEANER Installation

20. ADD ENGINE COOLANT Service and Repair

21. INSPECT FOR COOLANT LEAK Testing and Inspection

22. INSPECT AUTOMATIC TRANSAXLE FLUID

HINT
* U660F Automatic transaxle: Procedures
* U660E Automatic transaxle:
23. INSPECT FOR OIL LEAK

24. INSTALL NO. 1 ENGINE UNDER COVER

25. INSTALL NO. 2 ENGINE UNDER COVER

26. INSTALL COOL AIR INTAKE DUCT SEAL Installation

27. INSTALL V-BANK COVER SUB-ASSEMBLY Installation