Installation
E351 MANUAL TRANSMISSION / TRANSAXLE: MANUAL TRANSAXLE ASSEMBLY: INSTALLATION
1. INSTALL WIRE HARNESS CLAMP BRACKET
(a) Install the wire harness clamp bracket with the bolt.
Torque : 26 Nm (260 kgf-cm, 19 ft-lbf)
2. INSTALL MANUAL TRANSMISSION CASE PROTECTOR
(a) Install the manual transmission case protector with the 2 bolts.
Torque : 18 Nm (183 kgf-cm, 13 ft-lbf)
3. INSTALL REAR ENGINE MOUNTING BRACKET
(a) Install the rear engine mounting bracket with the 3 bolts.
Torque : 45 Nm (459 kgf-cm, 33 ft-lbf)
4. TEMPORARILY TIGHTEN REAR ENGINE MOUNTING INSULATOR Installation
5. INSTALL FRONT ENGINE MOUNTING BRACKET
(a) Install the front engine mounting bracket with the 3 bolts.
Torque : 64 Nm (653 kgf-cm, 47 ft-lbf)
6. INSTALL MANUAL TRANSAXLE ASSEMBLY
(a) Align the input shaft with the clutch disc and install the manual transaxle onto the engine.
(b) Install the 6 bolts.
Bolt A - Torque : 64 Nm (652 kgf-cm, 47 ft-lbf)
Bolt B - Torque : 64 Nm (652 kgf-cm, 47 ft-lbf)
Bolt C - Torque : 46 Nm (469 kgf-cm, 34 ft-lbf)
Bolt D - Torque : 46 Nm (469 kgf-cm, 34 ft-lbf)
NOTICE:
* Insert dowel pins into the dowel holes securely so that the end face of the transaxle assembly fits close against the engine assembly before tightening the bolts.
* Make sure that the dowel pins are not loose, bent, damaged or scratched and then install the transaxle onto the engine with the contact surfaces of the engine and transaxle flat against each other.
(c) Install the 4 bolts.
Torque : 44 Nm (448 kgf-cm, 32 ft-lbf)
(d) Temporarily install the engine mounting bracket LH with the 3 bolts.
(e) Tighten the 3 bolts.
Torque : 52 Nm (530 kgf-cm, 38 ft-lbf)
(f) Install the engine mounting insulator LH with the through bolt and nut.
Torque : 56 Nm (571 kgf-cm, 41 ft-lbf)
(g) Install the wire harness clamp with the bolt.
Torque : 13 Nm (130 kgf-cm, 9 ft-lbf)
7. INSTALL WIRE HARNESS
(a) Install the wire harness with the bolt.
Torque : 13 Nm (130 kgf-cm, 9 ft-lbf)
(b) Connect the wire harness to the wire harness clamp.
8. INSTALL STARTER ASSEMBLY Installation
9. TEMPORARILY TIGHTEN FRONT ENGINE MOUNTING INSULATOR Installation
10. TEMPORARILY TIGHTEN CENTER ENGINE MOUNTING MEMBER SUB-ASSEMBLY Installation
11. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY Installation
12. FULLY TIGHTEN CENTER ENGINE MOUNTING MEMBER SUB-ASSEMBLY Installation
13. FULLY TIGHTEN REAR ENGINE MOUNTING INSULATOR Installation
14. FULLY TIGHTEN FRONT ENGINE MOUNTING INSULATOR Installation
15. REMOVE ENGINE HANGER
(a) Remove the 2 bolts and the 2 engine hangers.
16. INSTALL FRONT DRIVE SHAFT HOLE SNAP RING LH Installation
17. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH Installation
18. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH Installation
19. INSTALL FRONT AXLE ASSEMBLY LH Installation
20. INSTALL FRONT AXLE ASSEMBLY RH Installation
21. CONNECT FRONT LOWER SUSPENSION ARM LH Installation
22. CONNECT FRONT LOWER SUSPENSION ARM RH Installation
23. CONNECT TIE ROD END SUB-ASSEMBLY LH Installation
24. CONNECT TIE ROD END SUB-ASSEMBLY RH Installation
25. INSTALL FRONT STABILIZER LINK ASSEMBLY LH Installation
26. INSTALL FRONT STABILIZER LINK ASSEMBLY RH Installation
27. INSTALL FRONT SPEED SENSOR LH Installation
28. INSTALL FRONT SPEED SENSOR RH Installation
29. INSTALL FRONT AXLE SHAFT NUT LH Installation
30. INSTALL FRONT AXLE SHAFT NUT RH Installation
31. INSTALL CENTER EXHAUST PIPE ASSEMBLY Installation
32. INSTALL NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY Installation
33. INSTALL NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY Installation
34. INSTALL COLUMN HOLE COVER SILENCER SHEET Installation
35. CONNECT WIRE HARNESS AND CONNECTOR
(a) Connect the wire harness to the wire harness clamp.
(b) Connect the back-up light switch connector.
36. INSTALL CLUTCH RELEASE CYLINDER ASSEMBLY
Installation.
37. INSTALL TRANSMISSION CONTROL CABLE ASSEMBLY
(a) Install the 2 transmission control cables to the control cable bracket with 2 new clips*1.
(b) Install the 2 transmission control cables to the transaxle with the 2 clips*2.
38. INSTALL BATTERY CARRIER Installation
39. INSTALL BATTERY Installation
40. INSTALL AIR CLEANER CASE Installation
41. INSTALL AIR CLEANER CAP SUB-ASSEMBLY Installation
42. INSTALL HOOD SUB-ASSEMBLY
(a) Install the hood sub-assembly with the 4 bolts.
Torque : 13 Nm (133 kgf-cm, 10 ft-lbf)
(b) Install the washer hose and the 2 washer hose clamps.
43. INSPECT HOOD SUB-ASSEMBLY Testing and Inspection
44. ADJUST HOOD SUB-ASSEMBLY
Adjustments.
45. INSTALL OUTER COWL TOP PANEL Installation
46. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY Installation
47. INSTALL COWL TOP VENTILATOR LOUVER LH Installation
48. INSTALL COWL TOP VENTILATOR LOUVER RH Installation
49. INSTALL HOOD TO COWL TOP SEAL Installation
50. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH Installation
51. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH Installation
52. INSTALL FRONT WIPER ARM HEAD CAP Installation
53. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
54. BLEED CLUTCH LINE Procedures
55. ADD TRANSAXLE OIL Service and Repair
56. INSPECT TRANSAXLE OIL Testing and Inspection
57. INSPECT FOR OIL LEAK
58. INSPECT FOR EXHAUST GAS LEAK
59. INSTALL ENGINE UNDER COVER LH
60. INSTALL ENGINE UNDER COVER RH
61. INSTALL FRONT WHEELS Installation
62. ADJUST FRONT WHEEL ALIGNMENT
Service and Repair.
63. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY Installation
64. CHECK SPEED SENSOR SIGNAL
w/o VSC Test Mode Procedure.
w VSC Test Mode Procedure.