Installation

2AZ-FE FUEL PUMP:

INSTALLATION

1. INSTALL FUEL PRESSURE REGULATOR ASSEMBLY





(a) Apply a light coat of gasoline to 2 new O-rings, and install them to the fuel pressure regulator.





(b) Install the fuel pressure regulator to the fuel filter.
2. INSTALL FUEL PUMP





(a) Apply gasoline to a new O-ring and install it to the fuel filter.





(b) Connect the fuel pump harness connector.





(c) Engage the 5 claws on the fuel filter and install the fuel pump with the pump filter.
3. CONNECT FUEL PUMP HARNESS





(a) Connect the fuel pump harness connector from the fuel suction plate.
4. INSTALL FUEL NO. 1 SUCTION SUPPORT





(a) Install the fuel No. 1 suction support to the fuel filter.
5. INSTALL FUEL SUCTION PLATE SUB-ASSEMBLY
(a) Install the spring to the fuel suction plate shaft and install it to the fuel No. 1 tank band bracket.
(b) Engage the 4 claws of the fuel No. 1 suction support and install the fuel No. 1 tank band bracket to the fuel suction plate with the fuel filter.





(c) Install a new E-ring.
6. INSTALL FUEL SENDER GAUGE ASSEMBLY





(a) Slide the fuel sender gauge to fit the claw.





(b) Connect the fuel sender gauge connector.
7. INSTALL FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE





(a) Install a new gasket to the fuel suction tube.
(b) Install the fuel suction tube.

NOTICE:
- Do not damage the fuel pump filter.
- Be careful that the arm of the sender gauge does not bend.

8. INSTALL FUEL TANK VENT TUBE SET PLATE





(a) Align the mark of the set plate with the fuel suction tube.
(b) Install the set plate with the 8 bolts.
Torque: 5.9 Nm (60 kgf-cm, 52 in-lbf)
9. CONNECT FUEL PUMP TUBE SUB-ASSEMBLY





(a) Install the fuel pump tube with the tube joint clip.

- Check that there are no scratches or foreign objects on the connecting part.
- Check that the fuel tube joint is inserted securely.
- Check that the tube joint clip is on the collar of the fuel tube joint.
- After installing the tube joint clip, check that the fuel tube joint is pulled off.

10. INSPECT FOR FUEL LEAK

HINT: (Testing and Inspection)

11. INSTALL REAR FLOOR SERVICE HOLE COVER





(a) Connect the fuel pump connector.
(b) Install the rear floor service hole cover with new butyl tape.
12. INSTALL REAR SEAT CUSHION ASSEMBLY (for Coupe) (Installation)

13. INSTALL REAR SEAT CUSHION ASSEMBLY (for Convertible) (Installation)