Removal

C59 MANUAL TRANSAXLE: MANUAL TRANSAXLE ASSEMBLY:

COMPONENTS

REMOVAL

1. PLACE FRONT WHEELS FACING STRAIGHT AHEAD
2. SEPARATE STEERING INTERMEDIATE SHAFT (Removal)

3. REMOVE FRONT WHEELS
4. REMOVE ENGINE UNDER COVER LH
5. REMOVE ENGINE UNDER COVER RH
6. REMOVE EXHAUST PIPE ASSEMBLY

HINT: (Removal)

7. DRAIN TRANSAXLE OIL
8. REMOVE HOOD SUB-ASSEMBLY
9. REMOVE CYLINDER HEAD COVER NO. 2
(a) Remove the 2 nuts caps, clips and No. 2 cylinder head cover.
10. REMOVE AIR CLEANER ASSEMBLY
11. REMOVE BATTERY CLAMP SUB-ASSEMBLY
12. REMOVE BATTERY
13. REMOVE BATTERY TRAY
14. REMOVE BATTERY CARRIER

(a) Remove the 4 bolts and battery carrier.
15. DISCONNECT WIRE HARNESS

(a) Disconnect the wire harness clamp
(b) Remove the 2 bolts and disconnect the 2 wire harness brackets.

(a) Disconnect the back-up light switch connector.

(b) w/o ABS:
Disconnect the speed sensor connector.
17. SEPARATE CLUTCH RELEASE CYLINDER ASSEMBLY

(a) Remove the 5 bolts, separate the release cylinder assembly with clutch piping from the transaxle.
18. SEPARATE TRANSMISSION CONTROL CABLE ASSEMBLY

(a) Remove the 2 clip, 2 washer and disconnect the cable end of the control cable assembly from the transaxle.
(b) Remove the 2 clip and disconnect the control cable assembly from the bracket.
19. REMOVE STARTER ASSEMBLY

(a) Remove the nut and disconnect the starter wire.
(b) Disconnect the connector.
(c) Remove the 2 bolts and starter assembly.
20. DISCONNECT TIE ROD END SUB-ASSEMBLY LH (Removal)

21. DISCONNECT TIE ROD END SUB-ASSEMBLY RH (Removal)

22. DISCONNECT PRESSURE FEED TUBE ASSEMBLY (Removal)

23. DISCONNECT RETURN TUBE SUB-ASSEMBLY (Removal)

24. REMOVE FRONT DRIVE SHAFT ASSEMBLY LH (Removal)

25. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH (Removal)

26. SUSPEND ENGINE ASSEMBLY
(a) Remove the 2 PCV hoses.

(b) Install the No. 1 and No. 2 engine hangers in the correct direction.
Parts No.:
No. 1 engine hanger
12281-22021
No. 2 engine hanger
12281-15040
Bolt
91512-B1016
Torque: 38 Nm (387 kgf-cm, 28 ft-lbf)
(c) Attach the engine chain hoist to the hangers.

CAUTION: Do not attempt to hang the engine by hooking the chain to any other part.

27. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY
28. SUPPORT MANUAL TRANSAXLE ASSEMBLY
(a) Support the transaxle with a transmission jack.
29. REMOVE TRANSVERSE ENGINE ENGINE MOUNTING INSULATOR

(a) Remove the 5 bolts, nut and engine mounting insulator LH from the body.
30. REMOVE TRANSVERSE ENGINE ENGINE MOUNTING BRACKET

(a) Remove the 3 bolts and engine mounting bracket LH from the transaxle.
31. REMOVE MANUAL TRANSAXLE ASSEMBLY

(a) Remove the 6 bolts and transaxle from the engine.
32. REMOVE TRANSVERSE ENGINE ENGINE MOUNTING BRACKET

(a) Remove the bolt, nut and engine mounting insulator FR from the engine mounting bracket FR.
(b) Remove the 2 bolts and engine mounting bracket FR from the transaxle.
33. REMOVE TRANSVERSE ENGINE ENGINE MOUNTING BRACKET

(a) Remove the bolt and engine mounting insulator RR from the engine mounting bracket RR.
(b) Remove the 3 bolts engine mounting bracket RR from the transaxle.