Reassembly
ENGINE HOOD / DOOR: FRONT DOOR:
COMPONENTS
REASSEMBLY
1. INSTALL FRONT DOOR WEATHERSTRIP LH
(a) Install the weatherstrip.
(b) Install the door check to the door panel with the 2 bolts.
Torque: 5.5 Nm (56 kgf-cm, 49 in-lbf)
(c) Apply adhesive to the threads of the bolt.
Adhesive:
Part No. 08833-00070, THREE BOND 1324 or equivalent
(d) Install the check to the body panel with the bolt.
Torque: 30 Nm (306 kgf-cm, 22 ft-lbf)
2. INSTALL FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH
(a) Install the lock open rod.
(b) Apply MP grease to the sliding areas of the frame.
(c) Using a "TORX" socket wrench (T30), install the outside handle.
Torque: 4.0 Nm (41 kgf-cm, 35 in-lbf)
3. INSTALL FRONT DOOR LOCK ASSEMBLY LH (w/o Power Door Lock)
(a) Apply MP grease to the sliding and rotating areas of the door lock.
(b) Insert the control rod into the door lock, and then set it to the door panel.
NOTE: Make sure that the rod is securely engaged with the lock.
(c) Apply adhesive to the 3 screws.
Adhesive:
Part No. 08833-00070, THREE BOND 1324 or equivalent
(d) Using a "TORX" socket wrench (T30), install the door lock with the 3 screws.
Torque: 5.0 Nm (51 kgf-cm, 44 in-lbf)
4. INSTALL FRONT DOOR LOCK ASSEMBLY LH (w/ Power Door Lock)
(a) Apply MP grease to the sliding and rotating areas of the door lock.
(b) Install a new door lock wire harness packing.
NOTICE:
- When reinstalling the door lock, always use a new packing.
- Do not allow grease or dirt to contaminate the gap between the door panel and packing.
- An old or damaged packing cannot effectively protect against water. Water will damage the door lock.
(c) Insert the control rod into the door lock, and then set it to the door panel.
NOTE: Make sure that the rod is securely engaged with the lock.
(d) Apply adhesive to the threads of the 3 screws.
Adhesive:
Part No. 08833-00070, THREE BOND 1324 or equivalent
(e) Using a "TORX" socket wrench (T30), install the door lock with the 3 screws.
Torque: 5.0 Nm (51 kgf-cm, 44 in-lbf)
(f) Connect the power door lock connector.
5. INSTALL FRONT DOOR OUTSIDE HANDLE COVER LH
(a) Using a "TORX" socket wrench (T30), install the cover (with the door lock key cylinder installed) with the screw.
Torque: 4.0 Nm (41 kgf-cm, 35 in-lbf)
(b) Install the hole plug.
6. INSTALL FRONT DOOR FRAME SUB-ASSEMBLY REAR LOWER LH
(a) Install the frame with the bolt.
Torque: 6.2 Nm (63 kgf-cm, 55 in-lbf)
7. INSTALL POWER WINDOW REGULATOR MOTOR ASSEMBLY LH (w/ Power Window)
(a) Align the matchmarks on the regulator motor bracket and regulator gear.
(b) Install the motor with the 3 screws.
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
HINT: Never rotate the motor downward until the window glass installation is complete.
8. INSTALL FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY LH (w/ Power Window)
(a) Apply MP grease to the sliding and rotating areas of the window regulator.
NOTE: Do not apply grease to the spring of the window regulator.
(b) Install the regulator with the 6 bolts.
Torque: 8.0 Nm (82 kgf-cm, 71 in-lbf)
(c) Connect the window regulator connector.
9. INSTALL FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY LH (w/o Power Window)
(a) Apply MP grease to the sliding and rotating parts of the window regulator.
NOTE: Do not apply grease to the spring of the window regulator.
(b) Install the window regulator with the 6 bolts.
Torque: 8.0 Nm (82 kgf-cm, 71 in-lbf)
10. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY LH
(a) Install the glass run.
(b) Insert the door glass into the door panel along the glass run as indicated in the illustration.
NOTE: Do not damage the door glass.
(c) Install the door glass to the window regulator with the 2 bolts.
Torque: 8.0 Nm (82 kgf-cm, 71 in-lbf)
11. INSPECT POWER WINDOW FUNCTION (w/ Power Window)
(a) Inspect the power window function (Component Tests and General Diagnostics).
12. INSTALL FRONT NO. 1 SPEAKER ASSEMBLY
(a) Install the front No. 1 speaker to the door.
(b) Using a hand riveter or an air riveter, install the speaker to the door with 3 new rivets.
- Do not prize the riveter. The riveter will be damaged and the mandrel will bend.
- Do not tilt the riveter when fastening the rivet to the speaker as this will cause the rivet to be loose.
- Do not have any space between the rivet head and the speaker. The rivet head must be completely flat against the speaker.
- Do not have any space between the speaker and door. Firmly hold together the 2 items while installing the rivet.
(c) Connect the speaker connector.
13. INSTALL OUTER REAR VIEW MIRROR ASSEMBLY LH
14. INSTALL FRONT DOOR SERVICE HOLE COVER LH
(a) Install the reinforcement with the 6 screws.
(b) Install a new service hole cover to the door panel.
HINT:
- When installing the service hole cover, pull out the links and connectors through the service hole cover.
- There should be no wrinkles or folds after installing the service hole cover.
- After installing the service hole cover, sealing condition should be confirmed.
(c) Install the bracket with the 2 screws.
15. INSTALL FRONT DOOR WINDOW REGULATOR HANDLE ASSEMBLY (w/o Power Window)
(a) Install the regulator handle with the snap ring.
HINT: With the door window fully closed, install the plate and regulator handle with the snap ring as shown in the illustration.