Installation

2GR-FE COOLING: WATER PUMP: INSTALLATION

INSTALLATION

1. INSTALL WATER PUMP ASSEMBLY






(a) Install a new water pump gasket and the water pump assembly with the 16 bolts.
Torque: 21 Nm (214 kgf-cm, 15 ft-lbf)
Torque: 9.1 Nm (93 kgf-cm, 81 in-lbf)
NOTICE:
- Make sure that there is no oil on the threads of the A bolts.
- Be sure to replace the 2 C bolts with new ones or reuse them after applying adhesive 1344.
Adhesive:
Part No. 08833-00080, THREE BOND 1344 or equivalent

2. INSTALL VANE PUMP ASSEMBLY
3. INSTALL IDLER PULLEY SUB-ASSEMBLY NO.2






(a) Install the idler pulley with the bolt.
NOTICE: Be careful when tightening the bolt because it is left-hand threaded.

Torque: 43 Nm (438 kgf-cm, 32 ft-lbf)






(b) Install the idler pulley cover plate No.2 and idler pulley sub-assembly No.2 with the bolt.
Torque: 43 Nm (438 kgf-cm, 32 ft-lbf)






(c) Install the idler pulley cover plate No.2 and idler pulley sub-assembly No.2 with the bolt.
Torque: 43 Nm (438 kgf-cm, 32 ft-lbf)
4. INSTALL WATER PUMP PULLEY






(a) Temporarily install the water pump pulley with the 4 bolts.
(b) Using SST, hold the water pump pulley.
SST: 09960-10010
09962-01000
09963-00700
(c) Tighten the 4 bolts.
Torque: 21 Nm (214 kgf-cm, 15 ft-lbf)
5. INSTALL CRANKSHAFT PULLEY
SST: 09213-70011
09213-70020
SST: 09330-00021
SST: 09950-50013
09951-05010
09952-05010
09953-05020
09954-05021
6. INSTALL WATER INLET HOUSING






(a) Install a new water inlet housing No.1 gasket and water outlet pipe O-ring.






(b) Install the water inlet with the 2 bolts and nut.
Torque: 10 Nm (102 kgf-cm, 7 ft-lbf)
NOTICE: Be careful not to allow the O-ring to get caught between the parts.

(c) Install the water hose.
7. INSTALL RADIATOR HOSE OUTLET
(a) Install the radiator hose outlet.
8. INSTALL FAN AND GENERATOR V BELT
9. INSTALL ENGINE MOUNTING BRACKET FRONT NO.1 LH
10. INSTALL ENGINE MOUNTING CONTROL BRACKET
11. INSTALL ENGINE MOVING CONTROL ROD
12. INSTALL V-BANK COVER SUB-ASSEMBLY
13. ADD ENGINE COOLANT
14. INSPECT FOR COOLANT LEAK
15. INSTALL ENGINE UNDER COVER RH
16. INSTALL FRONT WHEEL RH